GE-860 High Performance Gas Engine Driven Centrifugal Pump

PERFORMANCE CHART DIMENSIONS

GE-860

 Suction 2” Discharge 1-1/2”

 Maximum Pressure 140 PSI and

Maximum Flow 140 GPM

 Impeller attaches directly to 1” keyed

shaft on these engines:

Honda GX240(8HP) and GX270(9HP)

engines with Q-type shaft

Briggs 8HP and 10HP Intek Pro and

Power Built engines with 690173 shaft

 Large vent area between pump and

engine

 Optional electric start engine

 Available Complete or Less Engine

GE-860-LE Less Engine

GE-860-HONDA Pull start

GE-860-HONDA-ES Electric start

High Performance

Gas Engine Driven

Centrifugal Pump

Note: GE-860-HONDA pictured. Dimensions may vary depending

on make and size of engine. Use only for reference.

Engine shaft speed at shut-off.

100

150

0 50 100 150

0 80 160 240 320 400 480 560

GE-800/860

3800 RPM

3400 RPM

3000 RPM

Pressure (psi)

Flow (gpm)

Pressure (bar)

Flow (lpm)

Performance data of pump equipped with 8 HP Honda.

Do not use with ammable liquids.

1 2

GE-860

REF. # PART NUMBER EDP # DESCRIPTION REQ.

1 BAC-53 41110 Pipe plug, 1/8” NPT 3

1 41120 41120 Pipe plug, 1/8” NPT, stainless steel (optional) 3

2 ACAL-14 30160 Volute, 2” x 1-1/2”, cast iron 1

3 ACAL-26-860 30558 Impeller, GE-860, cast iron with keyway 1

4 41083 41083 Key, 1/4” x 1/4” x 7/8” 1

41865 41865 “O” Ring, impeller 1

6 42108 42108 Shaft sleeve, GE-860, stainless steel 1

TYPE 21-1.250-V60 30267 Seal, 1.25” Type 21 mechanical seal, Viton

7 TYPE 21-1.250-V60-SG 30268 Seal, 1.25” Type 21, silicon graphite/Viton

(optional) 1

ACAL-4 30009 “O” Ring gasket for ACAL-14 volute 1

9 ACAL-88 30187 Bracket, cast iron 1

10 40950 40950 Cap screw, 3/8” NC x 3/4” 8

10 40930 40930 Cap screw, 3/8” NC x 3/4”, stainless steel (optional) 8

11 GE-54 42220 Slinger, 1” ID x 1-5/8” OD x 1/8” 1

12 30022 30022 Cap screw, 7/16”-20 UNF x 1-1/4”, stainless steel 1

30023 30023 Washer, 7/16” sealing 1

14 GE-60-SS 42235 Cap screw, 5/16” NF x 3/4” , stainless steel 4

30028 30028 Washer, 5/16” sealing, stainless steel 4

# 42072 42072 Gas engine, 7.9 Net HP Honda

, pull start, GX240UT2QA2 1

# 42067 42067 Gas engine, 7.9 Net HP Honda

, electric start, GX240UT2QAE2 1

RK-GE-860/1660 61010 Repair kit for GE-860 -

apply

threadlocker

to threads

Viton

is a registered trademark of DuPont Dow Elastomers.

Honda

is a registered trademark of American Honda Motor Company.

Briggs and Stratton

is a registered trademark of Briggs & Stratton Corporation.

The -LE pump kit includes all parts necessary to assemble the pump on a gas engine with 1”

keyed shaft.

Assembly:

1) Remove box contents and verify all parts were received. The following parts

are factory installed prior to shipment: a) the 41083 key is in the

impeller hub, b) the stationary seal face is in the bracket, and c)

the rotating seal face, spring, and spring holder are on the

shaft sleeve.

2) Clean engine shaft internal threads with

brake cleaner or similar degreasing

material and dry.

3) Install the GE-54 slinger

around the engine shaft and

slide towards the engine over

the shaft shoulder.

4) Place the ACAL-88 pump

bracket carefully over the

engine shaft. Install the

bracket with the vent channel

top to bottom for proper

drainage in case of a seal leak. Verify the slinger is on the shaft with clearance in front and

back for proper function.

5) Attach the ACAL-88 bracket to engine with (4) GE-60-SS 5/16” cap screws and (4) 30028 5/16”

sealing washers. The rubber side of the washer goes against the ACAL-88 bracket. Torque

bolts to 12 foot pounds.

Caution: Aluminum engine housing threads may strip if over tightened.

6) Apply antiseize compound on the engine shaft and keyway.

7) Install the shaft sleeve-seal assembly over the shaft with the ange away from the engine.

Caution: Be careful not to touch or contaminate the seal face.

8) Install the 41865 O-ring into the groove on the ACAL-26-860 impeller hub (grease the o-ring

lightly to hold in place for assembly). Install the ACAL-26-860 impeller over the engine shaft

aligning the impeller key with the shaft keyway.

GE-860-LE ASSEMBLY INSTRUCTIONS

WARNINGS:

Do Not Run Dry - Seal damage or failure will result from running dry.

NOTE: Refer to the engine Owner’s Manual for proper operation and safety precautions.

ASSEMBLY INSTRUCTIONS CONTINUE ON FOLLOWING PAGE

STEP NUMBERS

Ace Pump Corporation  P.O. Box 13187 - 1650 Channel Avenue  Memphis, TN 38113

www.AcePumps.com  Phone: 901-948-8514  Fax: 901-774-6147

Ace Form # GE-860

Revised 9/15

Disassembly:

1) Remove 8) 40950 3/8” cap screws.

2) Remove ACAL-14 volute.

3) Remove the 30022 7/16” cap screw and 30023 sealing washer from inside the impeller

suction port. A screwdriver or le may be placed in an impeller vane to prevent rotation during

removal. Discard the used sealing washer.

4) Remove the ACAL-26-860 impeller from the shaft. Verify that the key is in place in the impeller

keyway. If the key is loose apply silicone and reinstall in the keyway.

SEAL REPLACEMENT INSTRUCTIONS

9) Attach impeller with (1) 30022 7/16” cap screw and (1) 30023 7/16” sealing washer with rubber

side against the impeller.

Important: Apply removable threadlocker (Ex. Loctite 242) to screw threads.

Note: Torque to 18 foot pounds. Insert a at le into impeller vane to hold stationary.

10) Place the ACAL-4 housing seal O-ring onto the ACAL-88 pump bracket around the pilot.

11) Attach ACAL-14 volute to ACAL-88 bracket with (8) 40950 3/8” cap screws. Apply

threadlocker or silicon sealer to the bolt threads at the discharge throat to prevent leakage.

Tighten bolts to 20 foot pounds of torque.

12) Follow the engine manufacturers instructions for engine startup procedures.

B C D

5) Remove the sleeve-seal assembly from the

shaft. Remove the rotating seal face (A),

spring (B), and spring holder (C) from the

shaft sleeve (D).

6) Install the new spring, spring holder, and rotating seal face on the shaft sleeve.

Caution: Be careful not to touch or contaminate the seal face. Soapy water may be placed

on the rubber seal components as a lubricant for installation.

7) Remove the stationary seal face from the ACAL-88 bracket with a screwdriver and clean the

seal bore. Cover the seal face with a clean cloth and press the new stationary seal face into

the bracket by hand.

Caution: Be careful not to contaminate the seal face. Soapy water may be placed on the

rubber seal components as a lubricant for installation.

8) Refer to the pump assembly instructions on the prior page for re-assembly.