MODEL 5309
owners manual
Thank you for choosing a Traxxas Revo. We believe you have
purchased the finest, most technologically advanced R/C monster
truck available. Revo proudly demonstrates Traxxas’ passionate
commitment innovation, ultimate performance, and unmatched
engineering. Revo’s radically advanced suspension, chassis, and
transmission design takes performance to a higher level. Now with
larger TRX 3.3 Racing Engine, Revo pushes the performance envelope
even further with relentless, over-the-top horsepower. We’ve
engineered the Revo to allow you to experience power, control, and
responsiveness that surpasses anything else you’ve driven.
The new TRX 3.3 Racing Engine is the most powerful engine of its size
ever available in a Ready-To-Run truck. Advanced engineering and
design, along with thousands of hours of testing, puts the TRX 3.3 in a
class by itself. Each part of the TRX 3.3 - from the air filter on the slide
carburetor, to the tip on the dyno-tuned exhaust system - has been
carefully engineered to provide maximum power over the broadest
rpm range.
Revo is equipped with the patent pending OptiDrive
electronic
transmission control. Advanced electronic reduce the number of
moving parts inside the transmission for less weight, smooth
engagement and efficient performance.
Traxxas was the first with standard on-board electric starting.
The EZ-Start has evolved into an incredibly advanced and reliable
starting solution, featuring thermal protection for the motor and
built-in diagnostics to monitor the condition of the glow plug.
We know you’re excited about getting your new Revo on the road,
but it’s very important that you take some time to read through the
Owners Manual. This manual contains all the necessary set-up, break-
in, tuning, and operating procedures that allow you to unlock the
incredible performance and adjustment potential that Traxxas
engineers designed into Revo.
Even if you are an experienced R/C
enthusiast, it’s important to read and follow the procedures in this
manual. Revo contains new technologies in the engine, suspension,
and transmission operation that you may not be familiar with. Pay
particular attention to the fuel and break-in requirements for the
engine. The advanced design of the TRX 3.3 Racing Engine has a
special break-in procedure that has been developed and proven to
produce the best-performing engine possible. Using traditional or
old-fashioned procedures could reduce engine performance and
longevity.
Revo is made to be a complete package that starts with the highest
level of engineering; a professionally produced DVD to acquaint you
with the starting, racing, and maintenance procedures; and is
equipped stock with the most powerful Ready-To-Race® engine
available. We want you to feel confident that you own the best-
performing truck in the market and that it is backed by a team of
professionals who aim to provide the highest level of factory support
possible. Revo is about experiencing total performance and
satisfaction, not just with your truck, but also with the company that
stands behind it.
Thank you again for going with Traxxas. We work hard every day
to assure you the highest level of customer satisfaction possible.
We truly want you to enjoy your new Revo!
2
Revo 3.3
3
4
5
6
7
8
9
18
33
34
40
42
46
Before You
Proceed
Safety
Precautions
Tools, Supplies
and Required
Equipment
Anatomy of
Your Revo
Quick Start:
Getting Up to
Speed
Gluing the Tires
and Decorating
Your Revo
The Traxxas
TQ-3 Radio
System
The TRX 3.3
Racing Engine
Driving
Your Revo
Basic Tuning
Adjustments
Maintaining
and Storing
Your Revo
Advanced Tuning
Adjustments
Index
Introduction
Traxxas Support
Traxxas support is with you every step of the way.
Refer to the next page to find out how to contact
us and what your support options are.
Quick Start
This manual is designed with a Quick Start path
that covers only the necessary procedures to get your model
up and running in the shortest time possible. If you are an
experienced R/C enthusiast you will find it helpful and fast.
Be sure and read through the rest of the manual to learn
about important safety, maintenance, and adjustment
procedures. Turn to page 7 to begin.
Revo 3.3
3
Carefully read and follow all instructions in this and any accompanying
materials to prevent serious damage to your Revo. Failure to follow
these instructions will be considered abuse and/or neglect.
Before running your Revo, look over this entire manual and examine the
truck carefully. If for some reason you decide Revo is not what you
wanted, then do not continue any further. Your hobby dealer absolutely
cannot accept a Revo for return or exchange after it has been run.
Warnings, helpful hints, & cross-references
Throughout this manual, you’ll notice warnings and helpful hints
identified by the icons below. Be sure to read them!
An important warning about personal safety or avoiding
damage to your Revo and related components.
Special advice from Traxxas to make things easier and more fun.
Refers you to a page with a related topic.
Support
If you have any questions about your Revo or its operation,
call the Traxxas Technical Support line toll-free at:
1-888-TRAXXAS (1-888-872-9927)
*
Technical support is available Monday through Friday from 8:30 am
to 9:00 pm central time. Technical assistance is also available at
www.Traxxas.com. You may also e-mail customer support with your
question at
[email protected]. Join hundreds of Traxxas R/C
enthusiasts in our online community at Traxxas.com.
Traxxas offers a full-service, on-site repair facility to handle any of
your Traxxas service needs. Maintenance and replacement parts
may be purchased directly from Traxxas by phone or online at
www.BuyTraxxas.com. You can save time, along with shipping and
handling costs, by purchasing replacement parts from your local dealer.
Traxxas
1100 Klein Road
Plano, Texas 75074
Phone: 972-265-8000
Toll-free 1-888-TRAXXAS
Traxxas U.K.
P.O. Box 1128
Winterbourne, Bristol BS36-2SH
England
Phone: 44-117-956-1002
Internet
www.Traxxas.com
Entire contents ©2005 Traxxas.
Traxxas, Revo, TRX 3.3 Racing
Engine, TQ-3, Top Fuel,
EZ-Start, Ready-To-Race, Ready-
To-Win, and ProGraphix are
trademarks or registered
trademarks of Traxxas. Other
brand names and marks are the
property of their respective
holders and are used only for
purposes of identification. No
part of this manual may be
reproduced or distributed in
print or electronic media without
the express written permission
of Traxxas.
Before You Proceed
*Toll-free support is available to U.S. residents only.
All of us at Traxxas want you to safely enjoy your new Revo. Operate
your Revo sensibly and with care, and it will be exciting, safe, and fun for
you and those around you. Failure to operate your Revo in a safe and
responsible manner may result in property damage and serious injury.
The precautions outlined in this manual should be strictly followed to
help ensure safe operation. You alone must see that the instructions are
followed and the precautions are adhered to.
Important Points to Remember
Revo is very fast! The Revo is intended for experienced users with a
high level of skill. The TRX 3.3 Racing Engine is extremely powerful
and may require skilled driving to maintain control. Children under 16
years of age and inexperienced drivers should not operate the Revo
without the supervision of a responsible and knowledgeable
(experienced) adult.
Model engine fuel is dangerous and highly poisonous. Always
follow all directions and precautions printed on the fuel container.
Model engine fuel is poisonous to humans and animals. Drinking the
fuel can cause blindness and death. Handle with care and respect.
Model engine fuel, especially when in a fuel dispensing bottle, may
look like a cool drink to a child.
Keep all fuel out of the reach of
children at all times. Do not place fuel containers on the ground
where children can reach them while you are driving.
Model engine fuel is flammable. Never allow smoking, sparks,
heat or flame in the presence of fuel or fuel vapors.
The engine, brakes, and exhaust system may become extremely hot
during use. Be careful not to touch the parts, especially when
refueling or stopping the engine.
Prolonged exposure to the engine exhaust can be harmful. Avoid
breathing the engine exhaust. Always run your Revo outdoors,
in a well-ventilated area. Never run the engine indoors.
Do not operate your Revo at night, or anytime your line of sight to the
model may be obstructed or impaired in any way.
Never operate your Revo in crowds of people or busy pedestrian
areas. Revo is very fast and could cause injury to those unaware of its
presence. Keep small children at a safe distance away from the
operating area.
Because Revo is controlled by radio, it is subject to radio interference
from many sources beyond your control. Since radio interference can
cause momentary loss of control, always allow a safety margin in all
directions around your model to prevent collisions.
The engine can be loud. If the noise makes you uncomfortable, wear
ear protection. Be considerate of your neighbors by not running your
model early in the morning or late in the evening.
Most importantly, use good common sense at all times.
4
Revo 3.3
Safety Precautions
All instructions and
precautions outlined in this
manual should be strictly
followed to ensure safe
operation of your Revo.
Revo is not intended for use
by children under 16 years
of age without the
supervision of a responsible
and knowledgeable adult.
Revo 3.3
5
Your Revo comes with a set of specialty metric tools. You’ll need to purchase other items, available from your hobby dealer, to operate and maintain your model.
Tools, Supplies, and Required Equipment
Supplied Tools and Equipment
TRX Power Charger
RX battery power pack
(installed in model)
TRX Power plug
(transformer)
8 AA alkaline batteries
(see page 23)
Hobby knife
Traxxas Top Fuel
see page22
Small flat-blade screwdriver
for tuning (1/8 inch blade)
After-run oil to protect
the engine from corrosion
10% quart - #5010
20% quart - #5020
33% quart - #5030
10% gallon - #5060
20% gallon - #5070
33% gallon - #5080
For more information on
radio system batteries, see
Use the Right Batteries on
page 11.
The TRX Power Charger
included with your Revo
has the ability to charge
the RX Power Pack (receiver
pack, included) and the 7.2-
volt battery pack required
for the EZ-Start (sold
separately). For more
information about
chargers, see
Use the Right
Charger
on page 26.
NiCad or NiMH
7.2V battery pack
Philips screwdriver
TRAXXAS
Suspension multi-tool
Glow plug and
wheel nut wrench
1.5mm “L” wrench 2.0mm “T” wrench 2.5mm “T” wrench
8mm slipper clutch wrenchShock wrench 5mm turnbuckle wrench 4-way wrench
Suspension tuning
shims and hollow balls
Long Travel rocker and spring set
Required Tools and Equipment
2.5mm “L” wrench
TRAXXAS
Recommended Equipment
These items are not
required for the operation
of your model, but are a
good idea to include in any
R/C toolbox:
Safety glasses
Thin, hobby-quality
cyanoacrylate instant tire
glue (CA glue)
Side cutters or needle
nose pliers
Foam air filter oil and
extra oiled air filter element
7.2-volt battery
pack adapter
Fuel dispensing bottle
(Traxxas part #5001)
6
Revo 3.3
Anatomy of Your Revo
Fuel Tank
Fuel Cap
Steering Servo
Shifting Servo
(inside box)
Suspension Arm
Bumper
Bumper Mount
Skid Plate
Oil Shock (Damper)
Differential
(under chassis)
Toe Link (Turnbuckle)
Throttle/Brake
Servo
(inside box)
Transmission
Air Filter
Tuned Pipe
Exhaust Header
TRX 3.3 Racing Engine
see pg. 19 for details
Pressure Line
Fuel Line
EZ-Start Motor
EZ-Start Plug
Bulkhead
(under chassis)
Body Mount Post
Spur
Gear
Chassis
Slipper
Clutch
Driveshaft (Half Shaft)
On/Off Switch
Shift Rod
Antenna Mount
Access Plug
(for two-speed adjustment)
5-cell RX Power Pack
(inside box)
Pipe Hanger
Receiver Box
OptiDrive
Electronic
Shift Module
Engine Shut-off Clamp
Roll hoop
Rocker
Push Rod
Pivot Ball
Hex Hub
Axle Carrier
Spring Pre-load Adjuster
Steering Servo
Disc Brake
Brake Tension
Adjuster
Charging Jack
(underneath)
Fuel Cap
Handle
Revo 3.3
7
Quick Start: Getting up to Speed
The following guide is an overview of the procedures for getting your Revo running, from opening the box to breaking in and tuning your engine.
Refer to the pages indicated for details on each step. Look for the Quick Start logo on the bottom corners of Quick Start pages.
1. Read the safety precautions on page 4
For your own safety, understand where carelessness and misuse
could lead to personal injury.
2. Charge the EZ-Start battery pack • See page 26
The EZ-Start requires a fully charged 7.2-volt battery
pack (sold separately).
3. Charge the RX Power Pack • See page 12
The 5-cell receiver battery is already installed in the truck. Plug the
supplied charger into the charging jack on the truck.
4. Install the antenna • See page 13.
Install the antenna mast in Revo.
5. Decal and Install the body • See page 8
You will need to use the body during break in, so it's best to apply
any additional decals before you use the body.
6. Install batteries in the transmitter • See page 11
Revo requires 8 AA alkaline or rechargeable batteries
for the transmitter.
7. Install the EZ-Start battery • See page 26
Install and connect a charged 7.2-volt battery pack in
the EZ-Start controller.
8. Turn on the radio system • See page 16
Make a habit of turning the transmitter on first, and off last.
9. Check servo operation • See page 17
Make sure the throttle, shifting, and steering servos are working
correctly.
10. Range test the radio system • See page 17
Follow this procedure to make sure your radio system works properly
at a distance and that there is no interference from outside sources.
11. Fill the fuel tank • See page 23
Use your fuel-dispensing bottle to fill the tank.
12. Connect the EZ-Start to the model • See page 27
Learn the proper way to use the EZ-Start electric starting system
13. Start the engine • See page 28
Learn to use the correct starting procedure for your TRX 3.3.
14. Break-in your engine • See page 28
Follow the break-in instructions exactly to ensure the
best-performing, longest-lasting engine.
15. Tune your engine • See page 30
Learn how to set the fuel mixture needles for optimum
engine performance.
16. Drive your Revo • See page 33
Learn to use the two-speed and reverse function on your truck,
along with important driving precautions.
17. Maintaining your Truck • See pages 40-41
Follow these critical steps to maintain the performance of your
Revo and keep it in excellent running condition.
The Quick Start Guide is
not intended to replace
the full operating
instructions available in
this manual. Please read
this entire manual for
complete instructions
on the proper use and
maintenance of
your Revo.
The included TRX Power
Charger can charge both
the RX Power Pack
(receiver battery) and the
7.2-volt battery pack for
the EZ-Start.
Look for the Quick Start
logo at the bottom of
Quick Start pages.
Applying The Decals
The main decals have already been
applied to your Revo. The extra decals
provided are die-cut for easy removal.
Use a hobby knife to lift the corner
of a decal and remove it from
the backing.
Carefully position the decal over the
desired location and press one side on
the body. Pull the decal tight and use
a finger to gradually smooth out any
air bubbles as you apply the decal.
Look at the photos on the box for
typical decal placement.
Tire Gluing
The factory tires on your Revo are already glued to the rims. The tires
must be glued to the rims to prevent the rims from spinning inside the
tires. The instructions here are provided to show you how to glue
replacement tires to the rims in the future. Use CA tire glue available
from your local hobby dealer. You can glue the tires without removing
the wheels from the truck. For clarity, these instructions show the
process with the wheels removed.
8
Revo 3.3
Gluing the Tires and Decorating your Revo
1. Remove a wheel from Revo
using the larger (8mm) end of
the glow plug (universal)
wrench.
2. Use your thumb to push the side
of the tire away from the rim.
Place one or two drops of CA
glue into the opening and
release the tire. Capillary action
will draw the glue around the
bead of the tire.
3. Repeat step two at four or five
points around the rim, until the
tire is completely secured to the
rim. Turn the rim over and repeat
the process for the inside of the
rim/tire. Repeat for the other 3
wheels.
4. Reinstall the wheels, make sure
none of the axle pins have fallen
out from behind the hex hubs.
Always wear safety glasses
to prevent glue from
splattering into your eyes.
The acetone in fingernail
polish remover will
remove excess glue from
your fingers.
For best results while
gluing, clean the bead of
the tires and the grooves
of the wheels with
denatured alcohol before
applying glue. This
removes any mold release
agent residue from the
tires and wheels,
providing a better bond.
CH.3
CH.2
CH.1
Revo 3.3
9
The Traxxas TQ-3 Radio System
Your Revo is equipped with the TQ-3 radio system. The TQ-3 is a 3-channel system that provides up to a quarter mile range and control for up to three
servo outputs. Revo is equipped with two high-torque steering servos connected via a “Y” plug adapter (one input, two equal outputs). The TQ-3 works
in conjunction with the OptiDrive
Electronic Shift Module to monitor and control the input and output signals for the throttle and shifting servos
(channels). The OptiDrive monitors the voltage of the on-board RX Power Pack. The "Function" LED will flash red if the battery voltage is too low.
Antenna
Throttle Neutral Adjust
Steering Wheel
Throttle Trim
Steering Trim
Reverse Shift
Forward Shift
Power Switch Power IndicatorBattery
Compartment
Servo Reversing
Switch
Throttle
Trigger
Revo Wiring Diagram
Antenna
On/Off
Switch
Receiver
RX Power Pack
5-cell NiMH
Battery
Steering Servos
Throttle Servo
Shifting Servo
(micro servo)
The OptiDrive ESM is
designed to adapt and
work with aftermarket
three channel radio
systems (see page 15).
OptiDrive ESM
(Electronic Shift
Module)
Battery
Channel 1
Charging Jack
(to charger)
Channel 2
Channel 3
TQ-3 Transmitter
To Transmission
(OptiDrive sensor)
10
Revo 3.3
Radio System Terminology
Please take a moment to familiarize yourself with these radio-system
terms. They will be used throughout this manual.
5-Cell Pack Another term for RX Pack or rechargeable receiver pack.
The RX pack is made up of five rechargeable NiMH battery cells and is
used in place of the 4AA batteries in the model.
Channel - The 27 MHz frequency band is divided into 6 channels so that
up to six models can be operated simultaneously. Each channel is
referred to by its flag color and channel number, as shown below.
Clearing your frequency - A routine, verbal check to make sure
nobody else in your area is operating on the same channel. Always
clear your frequency by calling out your channel number before
operating your model. Wait or move to another area if your channel
is already being used.
Crystal (X-tal) - The plug-in device that determines which channel the
radio system will operate on. For each channel, there are two crystals,
one for the receiver and one for the transmitter. Of those two crystals,
the one marked “RX” with the lower number (.455 MHz lower) must be
inserted into the receiver.
Frequency band - The radio frequency used by the transmitter to send
signals to your Revo. All Traxxas RTR models operate on a 27 MHz
frequency band.
mAh Abbreviation for milliamp hour. Measure of the capacity of the
battery pack. The higher the number, the longer the battery will last
between recharges.
Neutral position - The standing position that the servos seek when the
transmitter controls are at the neutral setting.
NiCad - Abbreviation for nickel-cadmium. The original rechargeable
hobby pack, NiCad batteries have very high current handling, high
capacity, and can last up to 1000 charging cycles. Good charging
procedures are required to reduce the possibility of developing a
“memory” effect and shortened run times.
NiMH - Abbreviation for nickel-metal hydride. Rechargeable NiMH
batteries offer high current handling, and much greater resistance
to the “memory” effect. NiMH batteries generally allow higher
capacity than NiCad batteries. They can last up to 500 charge
cycles. A peak charger designed for NiMH batteries is required
for optimal performance.
OptiDrive ESM Electronic Shift Module. The onboard electronic
controller that monitors vehicle speed and throttle position in order to
control the action of the shifting servo. Also includes low battery
indicator for the onboard receiver pack (RX Power Pack).
Receiver - The radio unit inside your Revo that receives signals from the
transmitter and relays them to the servos.
RX Pack - RX is a common abbreviation for the radio receiver and items
associated with it. RX Pack denotes the optional rechargeable battery
pack used to power the radio system in the model. It is available as
Traxxas part number 3037.
Servos - Small motor units in your Revo that operate the throttle and
steering mechanisms.
Three-channel radio system - The TQ-3 radio system, consisting of the
receiver, the transmitter, and the servos. The system uses three
channels: one to operate the throttle, one to shift the transmission,
and one to operate the steering.
Transmitter - The hand-held radio unit that sends throttle and steering
instructions to your Revo.
Trim - The fine-tuning adjustment of the neutral position of the servos,
made by turning the throttle and steering trim knobs on the face of
the transmitter.
Y Adapter Servo cable adapter that takes one input signal and directs
it to two equal output signals. Used to connect dual steering servos to
the channel one receiver output.
The Traxxas TQ-3 Radio System
Channel
Frequency
Band
Flag
Color
Traxxas
Part No.
1 26.995 Brown 2031
2 27.045 Red 2032
3 27.095 Orange 2033
4 27.145 Yellow 2034
5 27.195 Green 2035
6 27.255 Blue 2036
Learn terms related to the
TRX 3.3 Racing Engine
beginning on page 20.
Installing Transmitter Batteries
Your TQ-3 transmitter uses 8 AA batteries. The battery compartment is
located in the base of the transmitter.
1. Remove the battery compartment door by pressing the tab and
lifting the door up.
2. Install the batteries in the correct orientation as indicated in the
battery compartment.
3. Reinstall the battery door and snap it closed.
4. Turn on the transmitter and check the power indicator for a
solid red light.
If the power indicator light flashes, then the transmitter batteries are
weak, discharged or possibly installed incorrectly. Replace with new or
freshly charged batteries. The power indicator light does not indicate
the charge level of the RX Power Pack installed in the model.
Revo 3.3
11
The Traxxas TQ-3 Radio System
CH.3
CH.2
CH.1
Use the Right Batteries
Your transmitter uses AA
batteries. Use new alkaline
batteries, or rechargeable
batteries such as NiCad or
NiMH (Nickel Metal Hydride)
batteries in your
transmitter. Make sure
rechargeable batteries are
fully charged according to
the manufacturer’s
instructions.
If you use rechargeable
batteries in your
transmitter, be aware
that when they begin
to lose their charge, they
lose power much more
quickly than regular alkaline
batteries.
Caution: Discontinue
running your Revo at the
first sign of weak batteries
(flashing red light) to avoid
losing control.
If the power indicator
doesn’t light red, check the
polarity of the batteries.
Check rechargeable
batteries for a full charge.
Charging the Receiver Batteries
To power the radio system
in the truck, your Revo is
equipped with the RX
Power Pack, a rechargeable
5-cell nickel metal hydride
(NiMH) battery pack. The RX
Power Pack must be fully
charged before running the
truck. The supplied TRX
Power Charger is a peak-
detecting unit that will
charge the supplied RX
Power Pack in about one
hour. The peak-detection
circuitry automatically shuts off the charger when the maximum charge
has been achieved. Revo has a built in charging jack so you do not have
to remove the battery pack from the model. The long charger cord
allows easy handling of the truck while the battery is charging.
1. The TRX Power Charger can operate on either AC or DC power*.
An AC power supply is supplied with the charger. Plug the end of the
AC power supply into the back of the charger.
2. Plug the AC power supply into any 110-volt (U.S. models) wall outlet.
The charger light should glow steady green (no battery connected).
3. Plug the charger output cord into the charging jack located under the
right front of the truck. The charging jack is
protected by a rubber plug.
4. The green light on the charger should begin
to flash quickly, indicating that fast charging
is in progress.
5. When the light turns solid green (not
flashing), the battery pack is fully charged
and ready for use.
6. Put the rubber plug back over the charging
jack on the truck.
After fast charging has completed, the TRX Power Charger continues to
charge in trickle (slow) charge mode. It will continue until the battery is
disconnected. The TRX Power Charger will automatically shut off after 90
minutes of fast charging time. When the
charger is not in use, wind the charging
cord around the cord holder. To secure
the cord, insert the end of it into the
retaining slot on either end of the cord
holder. The TRX Power Charger is designed
to be conveniently mounted to a wall or
other vertical surface using the supplied
#8 x 1" wood screws.
The TRX Power Charger can be powered by
our optional DC car adapter (sold separately).
It features a tangle-free, extra-long wire and
integrated fuse. The long charging cord allows
the model to remain outside the car while
charging.
Caution! Never charge batteries in an
enclosed car interior or while driving. Never
leave charging batteries unattended. Monitor
them closely.
Battery Care
Some precautions should be taken to maintain the performance of the
rechargeable NiMH receiver pack in your model. Improper use of the
battery pack could result in personal injury or damage to your truck.
Only use approved chargers for NiMH battery packs (such as the Traxxas
TRX Power Charger). Do not exceed the maximum charge rate of 1 amp.
Do not short-circuit the battery pack. This may cause burns and severe
damage to the battery pack
Do not burn or puncture the batteries. Toxic materials could be released.
If eye or skin contact occurs, flush with water.
Store the battery pack in a dry location, away from heat sources
and direct sunlight.
Nickel Metal Hydride batteries must be recycled or disposed of properly.
Do not completely discharge the RX Power Pack or you could damage
it. Do not use dischargers on the pack. Store the battery with at
least 25% charge. Stop running and recharge at the first indication
of reduced voltage.
After connecting a fully-drained battery to the charger it may take up to
15 seconds for the charger to sense the battery and begin to charge. To
start charging immediately, plug the battery pack into the charger and
then plug the charger into the wall socket.
12
Revo 3.3
The Traxxas TQ-3 Radio System
* With optional DC car adapter
Part #3032
To prevent losing control of
your model, it is important to
stop at the first sign of weak
receiver battery. Visible
warning signals include
sluggish steering response
and shortened radio range.
In addition, the OptiDrive is
equipped with a low-voltage
indicator and a failsafe circuit.
When the voltage of the
receiver battery drops below
4.3 volts, the “Function” LED
on the OptiDrive will flash red.
If the voltage drops below 4.3
volts for more than 2 seconds,
the OptiDrive ignores throttle
and shift signals and applies
25% brakes (failsafe mode).
Steering will still be
operational and the
“Function” LED on the
OptiDrive will flash red. The
OptiDrive will stay in failsafe
mode until the power is
turned off or the receiver
battery voltage rises above
4.3 volts for more than 2
seconds. Anytime the
“Function” LED flashes red, it
is time to stop and recharge
your battery pack . Do not try
to continue running your
model with weak receiver
batteries on board.
Setting up the Antenna
1. Locate the black antenna wire that exits the receiver cover. The
receiver cover is mounted on the top of the chassis, near the front.
The antenna wire exits the cover just ahead of the fuel tank.
2. Pull the wire straight with your fingers and then insert the end of
the wire into one end of the antenna tube. Push the wire all the
way through the antenna tube.
3. Insert the base of the tube into the molded post on the side of the
radio box.
4. Place the antenna tip over the top of the tube to secure the
antenna wire.
5. On the transmitter, always fully extend the telescoping antenna
when running your Revo. Make a habit of holding the transmitter
so that the antenna points straight up.
Revo 3.3
13
TRX Charger Specifications:
Input voltage:
10.6/16v (min/max)
Fast charge current:
750/1000mA (min/max)
Slow (trickle) charge current:
22/55mA (min/max)
Delta Peak:
10mv
Maximum charge time:
90 minutes
The Traxxas TQ-3 Radio System
Spray a little window
cleaner on the antenna
wire to make it easier
to push through the
antenna tube.
Don’t shorten the length
of the antenna wire. Its
length is tuned to the
frequency band; cutting it
could severely shorten the
radio system’s range.
Don’t push the
transmitter antenna down
from the top. Pull it down
from the bottom, one
segment at a time, to
prevent binding and
kinking the antenna mast.
Antenna Tip
Antenna Tube
Front of
Truck
14
Revo 3.3
Steering
T
U
R
N
L
E
F
T
T
U
R
N
R
I
G
H
T
Brake
Neutral
Accelerate
CH.
3
CH.
2
CH.
1
Shift Reverse
Shift Forward
TQ-3 Radio System Controls
The Traxxas TQ-3 Radio System
TQ-3 Radio System Adjustments
In addition to the electronic throttle and steering trim controls, your
radio system features throttle neutral adjustment and servo reversing
switches.
Throttle Neutral Adjustment
The throttle neutral adjustment is located on the transmitter face and
controls the forward/reverse travel of the throttle trigger. Change the
adjustment by pressing the button and sliding it to the desired position.
There are two settings available:
50/50: Allows equal travel for both acceleration and braking.
70/30: Allows more throttle travel (70%) and less
brake travel (30%).
50/50 is the required setting for Revo with the TRX 3.3 Racing Engine.
Electronic Throttle Trim
The electronic throttle trim located on the face of the transmitter adjusts
the neutral (center) point of the throttle servo when the servo is at rest.
This control has been preset for you at the factory. If necessary, adjust
the control so that the carburetor is at idle, and the brakes are not
applied (the model will roll freely). Do not use the throttle trim to raise
or lower the engine idle speed. Make the idle speed adjustment on the
carburetor.
Electronic Steering Trim
The electronic steering trim located on the face of the transmitter
adjusts the neutral (center) point of the steering servos when the servos
are at rest. Adjust this control to make the model drive straight with no
steering input at the wheel.
Revo 3.3
15
Servo Reversing Switches
The servo reversing switches are located on the front of the transmitter,
next to the on/off switch. Moving a switch reverses the direction of the
corresponding servo. Each switch corresponds to a channel, as shown
below. For example, if you turn the steering wheel to the right and your
front wheels turn left, you would move the channel 1 switch to correct
the servo direction. It may be necessary to adjust the corresponding trim
control after
moving a switch
.
The default
position for the
servo reversing
switches is
shown.
Programming the OptiDrive
ESM
The OptiDrive ESM electronically monitors
vehicle speed and controls forward and reverse
shifting. Controlling the shift action electronically
rather than by mechanical systems reduces the
number of components in the transmission. The
transmission weighs less, there is lower
rotational mass for quicker acceleration, and
constant drive engagement for smooth power delivery.
The OptiDrive module prevents the transmission from changing
directions while the truck is in motion. The truck must be completely
stopped to change directions, regardless of the position of the shift
selector switch on the transmitter. The OptiDrive module is preset at the
factory. If the transmitter throttle trim adjustment is changed, then the
OptiDrive module will need to be re-programmed.
1. The engine must be shut off. The radio system must be on (receiver
and transmitter).
2. Set the TQ-3 Transmitter to its factory default shift settings:
Set the THROTTLE NEUTRAL switch to the 50/50 setting.
Set the THROTTLE TRIM to the center “0” setting, then adjust the
THROTTLE TRIM until the carburetor closes.
Set the CHANNEL 2 SERVO REVERSING SWITCH to the right position.
Set the CHANNEL 3 SERVO REVERSING SWITCH to the right position.
DO NOT change the position of any of the servo reversing switches
after programming the OptiDrive. If settings were changed after
programming the OptiDrive, it will have to be reprogrammed.
3. With the throttle at neutral, press and hold the
SET button until the Function LED flashes green
twice and then release the button immediately.
You are now in programming mode.
4. Pull the transmitter throttle
trigger to the full throttle
position. Hold it there until the
Function LED flashes green
three times.
Note: The throttle
servo will not move during programming even though it is connected
to the controller.
5. Release the transmitter throttle
trigger allowing it to return to
neutral. The Function LED will
turn solid green, indicating that
the shifting servo is OK to shift
and the programming has been completed. The controller is now
programmed and ready to go!
If the transmitter throttle settings are changed, it will be necessary
to complete the programming sequence again.
If the SET button is released before the Function LED flashes
green twice in step 3, the OptiDrive will return to the normal
operation mode.
If you experience any problems during programming, turn the
receiver off, then on again, and repeat the programming steps.
For instructions on how to use the OptiDrive with aftermarket radio
systems, or to access advanced programming options, visit our website,
www.Traxxas.com.
CH.3
CH.2
CH.1
Channel Servo
1 Steering
2 Throttle and braking
3 Shifting
The Traxxas TQ-3 Radio System
TQ-3 Channel to Servo Chart
Large adjustments to the
throttle trim and/or throttle
linkage may require re-setting
the OptiDrive to maintain
proper shifting action.
For transmission durability,
the OptiDrive ESM limits the
model’s reverse speed to about
70% of full throttle. If settings
are changed, and you notice a
decrease in forward top speed,
you could have the OptiDrive
system reversed. Return the
TQ-3 servo-reversing switches
for channels two and three
back to their default settings
and re-program the OptiDrive
Module. For programming with
aftermarket radio systems,
please see our website.
Green Function
Shift allowed
Red flashing Function
Low battery, see pg. 12
Red Sensor
a) Sensor, throttle or shift
circuit is broken. Possible
disconnected or broken sensor,
throttle or shift wires. Possible
damaged sensor.
b) Receiver has lost signal from the
transmitter, the OptiDrive has
entered fail-safe (throttle and shift
servos become unresponsive).
Blue flashing Sensor
Normal operation as
vehicle moves. Indicates
signal pulse from sensor. Depending
on the rotor position, solid blue or off
when vehicle is at rest.
OptiDrive Operation
16
Revo 3.3
TQ-3 Radio System Rules
Each time you prepare to run your Revo,
you must clear your frequency to be sure
no one else in the area is using the same
channel as you.
There are six possible channels, numbered
1 through 6. Each is represented by a color.
Look at the crystal plugged into the back of
your transmitter to determine which
channel your truck is assigned to.
Always turn your TQ-3 transmitter on first
and off last. This procedure will help to prevent your Revo from
receiving stray signals from another transmitter, or other source,
and running out of control.
Always have the transmitter and receiver turned on before you start
the engine. Never turn the radio system off while the engine is
running. The on/off switch in the model only turns the receiver on
and off. It does not turn off the engine.
Always use new or freshly charged batteries for the transmitter, and
make sure the on-board 5-cell NiMH battery pack is fully charged.
The function light on the OptiDrive will flash red if the 5-cell battery
pack requires charging. Weak batteries will limit the range of the
radio signal between the receiver and the transmitter. Loss of the
radio signal can cause you to lose control of your Revo.
Channel 1
Brown
Channel 2
Red
Channel 3
Orange
Channel 4
Yellow
Channel 5
Green
Channel 6
Blue
CH.3
CH.2
CH.1
Always turn your transmitter on first.
Always turn your receiver on second.
Then start your engine.
1
2 3
Remember, always turn the
TQ-3 transmitter on first and
off last to avoid damage to
your Revo. Never turn the
radio off while the engine is
running.
The Traxxas TQ-3 Radio System
Using the TQ-3 Radio System
The TQ-3 Radio System was pre-adjusted at the factory. The adjustment
should be checked before running the model, in case of movement
during shipping. Here’s how:
1. Fully extend the chrome antenna mast on the transmitter and turn
the switch on. The red indicator light on the transmitter should be
solid red (not flashing).
2. Turn on the receiver switch in the model. The switch is located in the
top of the radio compartment. The function light on the OptiDrive
ESM should be green. A red flashing LED indicates low voltage in the
RX Power Pack. The sensor LED is intermittent depending on the
rotor position.
3. Position Revo so that its front wheels are off the ground.
4. Turn the steering wheel on the transmitter back and forth and check
for rapid operation of the steering servo. Also, check that the steering
mechanism is not loose or binding. If the steering operates slowly,
then check the receiver pack to make sure it is fully charged.
5. When looking down at model, the front wheels should be pointing
straight ahead. If the wheels are turned slightly to the left or right,
slowly adjust the steering trim control on the transmitter until they
are pointing straight ahead.
6. Operate the throttle trigger on the transmitter and check for rapid
operation of the throttle servo. When the throttle trigger is pulled
back, the carburetor should open (slide moves out). When the
throttle trigger is pushed all the way forward, the brake should lock.
7. Operate the shift button on the transmitter and check for rapid
operation of the shifting servo. Push the shift button down for
forward. The servo will operate the spring-loaded shift mechanism
and you will hear the transmission click into forward. Push the shift
button up for reverse and you will again hear the transmission click
and shift into gear.
8. Once adjustments are made, turn off the receiver on your Revo,
followed by the hand-held transmitter.
Range-Testing the TQ-3 Radio System
Before each running session with your Revo, you should range-test your
radio system to ensure that it operates properly.
1. Turn on the radio system and check its operation as described in the
previous section (Using the TQ-3 Radio System).
2. Have a friend hold the model with the engine off.
3. Make sure your transmitter antenna is fully extended, and then walk
away from the model with the transmitter until you reach the farthest
distance you plan to operate the model.
4. Operate the controls on the transmitter once again to be sure that
the model responds correctly.
5. Do not attempt to operate the model if there is any problem with the
radio system or any external interference with your radio signal at
your location.
Revo 3.3
17
The Traxxas TQ-3 Radio System
When the engine is running,
don’t use the throttle trim on
the transmitter to adjust the
engine idle speed. Instead,
use the idle speed adjustment
on the carburetor.
Don’t attempt to operate
your Revo if there are any
problems with your radio
system or radio interference
at your location.
18
Revo 3.3
Traxxas strongly
discourages changing or
modifying any part of the
TRX 3.3 Racing Engine. Old
tech tips and tricks that
may have boosted the
power of other engines
could seriously diminish
the performance of the
TRX 3.3 Racing Engine.
There’s more advanced
thinking, development and
testing in the stock parts of
your TRX 3.3 Racing Engine
than in many aftermarket
manufacturer’s
performance parts. The
TRX 3.3 Racing Engine is
already the most powerful
engine in its class and may
not benefit from average,
low-tech, aftermarket bolt
on performance items.
Introduction
The TRX 3.3 Racing Engine is the next generation of TRX nitro power.
The larger displacement and advanced porting generate class-leading
horsepower while still maintaining the TRX Racing Engine characteristics of
broad, linear power delivery and ease of tuning. Focused engineering and
rigorous testing have yielded unprecedented power and uncompromising
performance that turns ready-to-run into Ready-To-Race®.
The TRX 3.3 Racing Engine takes a total-system approach. Each part of
the engine, from the air filter to the exhaust tip, is carefully engineered
to work in harmony with other engine components. Each part
complements the next, to extract maximum power. The TRX 3.3 Racing
Engine is designed to be tolerant of variations in tuning, and to run
successfully through a wide range of variable atmospheric conditions
such as changes in temperature, humidity, and altitude.
In order to get the longest engine life and keep the TRX 3.3 Racing
Engine in top running condition, it is very important to perform regular
routine maintenance.
The number one cause of premature engine
wear and failure is lack of care and maintenance!
Break-In
The TRX 3.3 Racing Engine is manufactured to exacting tolerances and
requires a specially-designed break-in procedure to accomplish the final
precision fitting of the internal engine components. It is very important
that you follow the new break-in procedure as closely as possible to
achieve the best performance and longest life from your TRX 3.3 Racing
Engine. Engine break-in will take between one and two hours. Old style
break-in procedures, such as idling the engine on the bench for several
tanks of fuel or simply running the engine with a very rich fuel mixture
for the first 4 tanks of fuel, will not achieve the best results. Follow the
easy steps in this manual.
Air Filter Maintenance
A clean air filter is critical for long engine life. Due to the high-
performance nature of the TRX 3.3 Racing Engine, a tremendous amount
of vacuum is created to move a large volume of high-velocity air through
the carburetor. Dirt is the worst enemy to your engine. Clean the air filter
after each hour of running to prevent sucking dirt into the engine. An
extra pre-lubed air filter element has been provided to encourage you to
maintain your air filter.
After-Run Maintenance
Perform after-run maintenance on the engine to prevent corrosion
from building up on the internal engine components. The fuel
naturally attracts moisture and corrosion can build up very quickly
inside the engine if it is not prevented.
A few minutes spent before and after each time you run your model
will allow you to enjoy it for a long time to come. Read on for more
exciting details about your new engine.
The TRX 3.3 Racing Engine
Revo 3.3
19
TRX 3.3 Racing Engine Illustrated
Air Filter
Base
Head Protector
PowerTune
head
(Cylinder head)
EZ-Start Drive Unit
EZ-Start Motor
Engine Mount
Low-Speed Needle
Throttle Arm
Clutch Bell
Flywheel
Carburetor
Air Intake
Fuel Intake
High-Speed
Needle
Idle Speed
Screw
EZ-Start Plug
Positive Wire
Negative Wire
Fuel Line
Fuel Tank
Tuned Pipe
Header
Pressure
Line
Ground Wire
Glow Plug Wire
EZ-Start
Controller
Crankshaft
Crankcase
Engine
Shut-off Clamp
Air Filter
Housing
Revo’s fuel tank is equipped
with a built-in sintered
bronze fuel filter.
20
Revo 3.3
Terms to Know
You’ll find these Nitro R/C engine terms throughout this section
of the manual.
.15 - .15 or “15” refers to the displacement of the engine. The TRX 2.5
Racing Engine is .15 cubic inches or 2.5 cubic centimeters (cc). The name
“TRX 2.5” is derived from the cc measurement.
.20 - .20 or “20” refers to the size of the engine. The TRX 3.3 is .20 cubic
inches or 3.3 cubic centimeters (cc). The name “TRX 3.3” is derived from
the cc measurement.
ABC - Abbreviation for aluminum, brass, and chrome. Refers to engine
construction that consists of an aluminum piston that slides in a chrome-
plated brass sleeve. The TRX 3.3 uses ABC construction.
Air filter - The air filter sits atop the carburetor and prevents harmful dust
and dirt from entering the engine. Dirt ingestion is the number one
cause of premature engine failure so the engine should never be run
without the air filter in place.
BDC - Bottom dead center. The bottom-most position of the engine
piston stroke.
Break-in - Break-in is the procedure for running a brand new engine
according to specific instructions. This correctly prepares the engine for
normal running. The break-in procedure can be different for different
makes of engines. Follow the Traxxas directions for break-in exactly.
Carb - Abbreviation for carburetor.
Carburetor - The carburetor atomizes (mixes) the fuel with the air so that
the engine can burn it. There are two types of carburetors; slide carbs
and barrel carbs. The TRX 3.3 uses the superior slide carburetor design.
Clean-out - Cleaning-out is a condition that occurs when the engine is
accelerating and the fuel mixture becomes sufficiently lean to allow the
engine to continue into its upper rpm power band. It is usually
characterized by a noticeable decrease in blue exhaust smoke and a
dramatic increase in engine speed.
Combustion chamber - The combustion chamber is machined into the
bottom of the cylinder head. This is where the glow plug ignites the fuel.
The shape of the combustion chamber is designed to promote more
efficient burning of the fuel.
Connecting rod - The connecting rod transfers the piston motion to the
crankshaft. The TRX 3.3 Racing Engine uses a “knife-edged” connecting
rod. The aerodynamic, sharpened edges allow it to “slice” through the
pressurized air/fuel mixture inside the crankcase.
Crankcase - The engine’s “body” that contains all of the running
mechanical components.
Crankshaft - The main shaft of the engine that holds the
reciprocating assembly.
Cooling fins - The cooling fins are milled into the cylinder head and
crankcase and cause heat to be drawn away from the engine. Heat is
removed when it dissipates into the air passing across the cooling fins.
It is important to keep the fins clean of dirt and debris for maximum
cooling efficiency.
Cylinder head (head) - The finned aluminum part on top of the engine
that is responsible for dissipating most of the engine’s heat. The
combustion chamber is machined into the bottom of the head.
Dyno - Abbreviation for dynamometer. A precise piece of testing
equipment that accurately measures engine power and torque output
over the engine’s entire rpm range.
EZ-Start - Traxxas on-board electric starting system. The system consists of
a hand held starter control unit and an on-board gearbox with an electric
motor to spin the engine.
Filter foam - The oiled foam element inside the air filter housing. The filter
foam in the TRX 3.3 must be thoroughly cleaned and re-oiled after every
hour of run time.
Fit - Usually refers to the fit of the piston and sleeve. If the fit is tight, the
piston will feel very tight at top of the sleeve (top dead center), and the
engine will have good sealing and compression. If the fit is loose,
compression will be low and both the piston and sleeve should be
replaced.
Flame-out - Occurs when the engine stops running at high rpm. Usually
the fault of an excessively lean fuel mixture or glow plug failure.
Fuel - (10%, 20%, 33%) The TRX 3.3 must have model engine fuel to run.
Traxxas Top Fuel
is recommended. Fuel is sold in quarts and gallons
from hobby dealers. The 10%, 20% and 33% labeling refers to the
percentage of nitromethane contained in the fuel.
Fuel mixture - The ratio of fuel to air as determined by the needle settings
of the carburetor.
Fuel tubing (fuel line) - The thick silicone tubing that carries fuel
from the fuel tank to the carburetor.
Glow plug - The glow plug is located in the cylinder head at the top of the
combustion chamber. It contains an element that glows red hot when
voltage is applied. When the engine is being started, the heat from the
glow plug ignites the fuel mixture and starts the combustion process.
The TRX 3.3 Racing Engine
Revo 3.3
21
Glow plug driver - This tool clips onto the glow plug and supplies the
required voltage to light the glow plug element. It is also called an
igniter. EZ-Start equipped engines do not require this separate tool.
Header - The aluminum tube that connects the exhaust system to the
engine exhaust port. The length and diameter of the header must be
carefully selected to extract the most power from the engine.
High-speed needle (HSN) - Adjusts the carburetors fuel/air mixture at
high throttle openings.
Idle speed - The speed (rpm) the engine runs at when the transmitter’s
throttle trigger is at neutral.
Idle speed screw (ISS) - Located on the carburetor body. This screw
adjusts the idle rpm of the engine.
Lean - A running condition where the engine is not getting enough fuel
(for the available air). Symptoms include engine overheating, or the
engine runs for a short time and then stalls, particularly at high speed.
This is a dangerous condition that should be corrected immediately or
it can ruin your engine.
Leaning the mixture - Turning either the high-speed and/or low-speed
needle(s) clockwise to decrease the amount of fuel the engine receives.
Low-speed needle (LSN) - Needle valve that controls the fuel mixture at
low throttle openings.
Needle valve - Valve consisting of a tapered needle that closes against a
corresponding seat to regulate fuel flow.
Nitro - Abbreviation for nitromethane, a component of model engine
fuel that improves fuel combustion and power output. Nitro also refers
to a class of R/C powered by model engines instead of electric.
Nitro content - The amount of nitromethane used in the fuel. Usually
measured as a percentage of the total fuel volume. Traxxas engines are
optimized to use 10-20% nitro. 33% nitro may be used for racing.
Nitromethane - Nitromethane is a component in the fuel that increases
power from the combustion process up to a point. Engines are
generally optimized to use a range of nitro content for the best power.
O-ring - Rubber “O”-shaped ring used as a sealing gasket.
Pipe - Abbreviation for the tuned exhaust pipe on a nitro engine.
See “Tuned Pipe”.
Piston - The piston is the internal engine part that is attached to the
upper end of the connecting rod and moves up and down in the
cylinder sleeve. The precise fit between the piston and the sleeve
creates a seal that allows the engine to have the required compression
for combustion.
Port - Ports are openings in the sleeve that allow atomized fuel to enter
the combustion chamber and burned exhaust gases to exit. The shape
and location of the ports are a large factor in controlling the engine
timing and power output.
Priming - Manually causing fuel to move from the fuel tank up to the
carburetor. This is sometimes necessary after the engine has been
sitting for a long period of time and all of the fuel has drained back to
the tank. On a Traxxas model this is done by holding your finger over
the exhaust tip for one or two seconds while the engine is starting.
Punch - A term that refers to how quickly the model responds to throttle
input or how quickly it accelerates.
Rich - A running condition where the engine is getting too much fuel for
the available air. It is better to run an engine slightly rich to increase
engine life. Excessively rich mixtures cause the engine to have sluggish
performance with exaggerated blue smoke and unburned fuel coming
from the exhaust.
rpm - Abbreviation for revolutions per minute (how many times the
engine crankshaft spins in a minute).
Sleeve - Internal engine part that contains the piston. The precise fit
between the sleeve and the piston creates a seal that allows engine to
have the required compression for combustion. The sleeve in a TRX
engine is made of brass and is then hard-chrome plated.
Slide carburetor - The throttle on a slide carburetor closes and opens by
sliding a barrel in and out of the carburetor body. This type of
carburetor is preferred for performance use because it provides a less
restrictive “straight-through” air path than the barrel carburetor design.
Stall - When the engine stops running, usually due to an incorrect fuel
mixture setting or running out of fuel.
TDC - Top dead center. The top-most position of the engine
piston stroke.
Tuned pipe - The tuned exhaust pipe usually consists of a specially-
shaped metal or composite chamber with baffles that is designed to
enhance the power output of the engine.
Wear-in - Fitment process that occurs during engine break-in where
internal engine parts develop an even more precise matched fit
through actual use under controlled circumstances.
WOT - Abbreviation for wide-open throttle.
The TRX 3.3 Racing Engine
22
Revo 3.3
DANGER! Model engine fuel
is poisonous to humans
and animals. Drinking the
fuel can cause blindness
and death. Handle with
care and respect. Keep it
out of reach of small
children at all times! While
driving, do not leave your
fuel dispensing bottle on
the ground where a child
could have access to it.
Follow fuel label warnings.
The Fuel
Use the Right Fuel
It’s imperative that you use the correct fuel in your
TRX 3.3 Racing Engine for maximum performance
and engine life. Traxxas Top Fuel
should be used
to ensure correct engine lubrication, performance,
and ease of tuning. Traxxas Top Fuel has been
proven in thousands of engines, so you can count
on it every day for great performance.
Top Fuel is the only fuel which is
100% certified for use in Traxxas engines.
Traxxas Top Fuel is made with just the right balance of the highest
grade natural and synthetic lubricants to allow excellent throttle
response and the best top-end performance, without sacrificing
long-term durability.
All of the components in the fuel are carefully selected from the
best materials available and then custom blended to match the
metallurgy and temperature characteristics of Traxxas engines.
You may use 10%, 20% or 33% nitro-content fuel. Try to use the same
percentage all the time, avoid switching back and forth between fuels.
We recommend that if you break in your engine on 20% fuel that you stick
with that percentage. If you do move to a higher or lower percentage,
make sure you readjust your fuel mixture to compensate (see below).
Choosing a Nitro Percentage
A commonly asked question is "what is the difference between 10%, 20%,
and 33% fuels?" Increasing the nitro in the fuel is almost like adding extra
oxygen to the combustion process. It burns more efficiently, improves
combustion, and delivers more power. When increased nitro is used, more
of the other fuel components are then required inside the combustion
chamber to maintain the perfect air/fuel ratio. Therefore, overall fuel
mixtures need to be richened slightly (on the high speed needle, about
3/4 of a turn counterclockwise when changing from 20% to 33%, about
1/2 of a turn counterclockwise when changing from 10% to 20%). This
allows greater fuel flow through the engine and promotes cooler running,
even at the maximum lean settings.
If 33% improves power, then it seems that the highest nitro content
available (beyond 33%) should always be used in the engine. In reality,
there are practical limitations. Engines are designed to run best within a
range of nitro percentages. How the engine is ported, the size of the
combustion chamber and other factors determine how much nitro can be
efficiently used in the engine. The TRX 3.3 Racing Engine responds
exceptionally well to a maximum of 33% nitro, returning cooler temps,
more power, and a smoother throttle response. For those who want to run
higher nitro, 33% Top Fuel is the optimum nitro percentage for the TRX
3.3 Racing Engine. Increasing the nitro beyond 33% can introduce the
need for engine modifications (ports, head shimming, etc.) to avoid
starting and tuning difficulties. There are limits to how much nitro an
engine can effectively use to make more power. Lower nitro percentages
have their own advantages. Nitro is an expensive component in the fuel
so 10% nitro blend is more economical for the sport user. 10% also
provides greater latitude with the needle settings for easier tuning.
When using Traxxas Top Fuel, using higher nitro percentages does not
cause the engine to wear out faster. 33% Top Fuel contains the same
quality lubrication package as 10 and 20% Top Fuel. Some non-Traxxas
high-percentage nitro racing fuels do sacrifice some lubrication in
attempts to increase performance. We urge you to not take chances with
your engine investment and use Top Fuel for consistent performance and
long engine life.
What about Other Fuels?
Can other brands of fuel be used besides Top Fuel? There are other fuels
that can provide satisfactory performance; however there could be long-
term costs in the form of decreased engine performance, loss of tuning
ease, and shorter engine life. Only use fuels that contain both castor and
synthetic oil.
Everyone has an opinion or a claim to make about fuel. The engineering
team at Traxxas has spent years developing TRX Racing Engines. No one
knows more about the specific fuel requirements of Traxxas engines,
than Traxxas engineers. We strongly urge you not to take chances with
your engine investment and use the Traxxas fuel made for the TRX 3.3
Racing Engine.
Handling the Fuel
Follow all directions and warnings on the fuel can.
Keep the fuel tightly capped at all times. Some components in the fuel
can evaporate very quickly and upset the balance of the fuel.
Do not store unused fuel in the fuel dispenser. Immediately return fresh
unused fuel back into the fuel can.
Do not mix old and new fuel. Never mix different fuel brands together.
Store the fuel in a cool dry location, away from any source of heat,
ignition, or combustion.
Read and follow the safety precautions on page 4 in this manual.
The TRX 3.3 Racing Engine
Revo 3.3
23
Filling the Fuel Tank
Use a fuel dispensing bottle (Traxxas Top Fueler, part
#5001) to put fuel into Revo’s fuel tank. To fill the fuel
bottle, squeeze the air out, insert the dispenser tip into
the fuel can, and release your grip on the bottle.
As the bottle expands, fuel will be
drawn into it.
To fill your model, pull up on the
fuel cap handle, insert the tip of the
fuel bottle, and squeeze to
dispense the fuel.
The Air Filter
The TRX 3.3 Racing Engine air filter
is specifically designed to deliver
maximum performance while
protecting your engine from dust and dirt. Use only the supplied filter.
You
will not improve engine performance by switching to an aftermarket
filter
, and you may risk engine damage due to poor filtration.
The TRX 3.3 Racing Engine air filter assembly consists of 3 pieces:
1. A rubber filter base.
2. A plastic housing consisting of a permanently
assembled mesh cap and body.
3. An oiled foam element.
You must clean the filter after every hour of run time, even if the filter
looks clean. This includes the break-in time. Clean your air filter after
break-in.
Dust (which is often too fine to see) and dirt constantly move
through the filter anytime the engine is running. Even if you can’t see dirt
on the filter, it is present inside the foam after any amount of run time. If
you exceed the recommended cleaning intervals, your engine will be
damaged. Engine damage or wear due to dirt ingestion is easy to detect,
and one of the top causes of premature engine failure.
Air Filter Cleaning Instructions
1. Remove the air filter from the carburetor
bore by pulling the entire filter assembly
firmly to the side to release it.
Do not pull
straight up.
2. Disassemble the filter. Pull the rubber air
filter neck out of the filter body. With the
base removed, the foam element is visible
in the bottom of the filter body. Pull out the foam element.
3. Clean the filter parts by thoroughly washing all three pieces of the filter
assembly in hot soapy water (dishwashing detergent works well).
Repeat twice.
4. Thoroughly dry the parts with a clean towel or compressed air.
Remember to wear your safety glasses when working with
compressed air.
5. Oil the foam element with foam filter oil. Use the supplied Traxxas filter
oil (part# 5263) or a high-quality, special-purpose foam filter oil like
what is used for off-road motorcycle and ATV engines.This type of filter
oil is available at motorcycle pro-shops. Apply 30 drops of the Traxxas
filter oil evenly to the top, bottom and sides of the filter element (30
total drops divided among the 3 surfaces). Squeeze the filter element
repeatedly to help spread the oil throughout. The filter element should
be evenly colored by the oil. Even color indicates that the oil is
distributed evenly.
Do not squeeze out excess oil.
Note: Do not use the air filter oil for anything other than the air filter.
It is not meant to be a lubricant.
6. Reassemble the filter and install it on the engine, making sure
the rubber filter neck fits securely on the carburetor with no gaps
or air leaks.
The TRX 3.3 Racing Engine
24
Revo 3.3
See page 31 for more
information on how
air density affects
engine tuning.
The Carburetor
Understanding the Carburetor adjustments
The carburetor performs several functions. It controls the engine’s speed
by restricting the intake of air and fuel into the engine. It atomizes the
fuel (suspends the fuel droplets in the air) and also controls the air/fuel
ratio of the mixture entering the engine (how much air for a given
amount of fuel).
To help provide a better understanding of engine tuning and why it’s
necessary, the following is a brief explanation of the air/fuel combustion
process that takes place inside the engine.
In order to create the cylinder pressure that results in power, the engine
burns the air/fuel mixture. Both air and fuel, in correct amounts, are
needed for proper combustion. It is the carburetor’s job to mix the air
and fuel together (atomize the fuel), in the correct proportion for the
best possible combustion. This is the ideal air/fuel ratio. The ideal air/fuel
ratio required for the engine remains roughly constant. Due to variations
in atmospheric conditions (temperature, humidity, altitude etc.) fuel flow
adjustment valves (called fuel mixture needles) are required to meter the
fuel and maintain the ideal air/fuel ratio in these ever-changing
conditions. For example, colder air is more dense (more air molecules)
for a given volume of air and therefore requires more fuel (more fuel
molecules) to maintain the correct air/fuel ratio. Warmer air is less dense
(fewer air molecules) and therefore needs less fuel to maintain the
correct air/fuel ratio. The tuning needles are there to adjust how much
fuel is made available for the carburetor to mix with the available air
(atomization).
The Fuel Mixture Needles
The amount of fuel metered and atomized by the carburetor is
controlled by the two mixture needles, the high-speed needle and the
low-speed needle. The low-speed needle is used to meter the fuel used
by the engine at idle and low rpm (part-throttle) engine speed. The high-
speed needle is used to meter the fuel when the throttle is open from
part throttle to wide-open throttle (WOT). Two needles on the TRX 3.3
Racing Engine provide precise control of the air/fuel ratio across the
engine’s entire rpm range.
The maximum possible fuel flow is always controlled by the high-speed
needle. It works like the main water valve on a garden hose. Turn it
clockwise to close the valve, counter-clockwise to open it. When the
throttle is at idle or partially open, the low-speed needle meters the fuel
flow at the outlet (needle seat) where the fuel enters the carburetor
venturi. This second valve acts like the spray nozzle at the end of the
garden hose in our example. When you accelerate from idle, the throttle
opens and the low-speed needle is pulled away from the needle seat.
This allows more fuel to flow with the increased air flow. As the throttle
The TRX 3.3 Racing Engine
Air
Fuel
Cold Air (More Dense)
(Warm Air) Less Dense
A “turn” refers to
tightening (“turning in”) or
loosening (“turning out”)
mixture needles. A “full
turn” refers to turning the
needle 360°, so a “1/2 turn”
would be 180°, a “1/4 turn”
would be 90°, and so on.
Revo 3.3
25
is increased, the low-speed needle is pulled completely away from the
needle seat leaving it fully open. At that point, fuel metering is entirely
controlled by the high-speed needle. Again, using our water hose
example, when the spray nozzle at the end of our garden hose is fully
open, then the main water valve can be used to adjust how fast the
water flows.
The engine’s performance is directly linked to the fuel mixture.
Richening the fuel mixture increases the amount of fuel in the air/fuel
mixture ratio and leaning the fuel mixture decreases the amount of
fuel in the air/fuel mixture ratio.
Slightly lean fuel mixtures deliver stronger, more efficient
combustion and more power, but with less lubrication.
Slightly rich fuel mixtures deliver cooler running and more
lubrication but with slightly less power.
Tuning the engine means finding the perfect balance between the two;
excellent power to meet your needs while maintaining good lubrication
for long engine life.
The optimal fuel mixture setting is rich to provide a
safety margin against having a lean condition if some variable changes
(such as the temperature from one day to the next).
General fuel mixture settings are measured by the number of turns the
needles are turned out from fully closed. The fuel mixture settings have
been pre-set from the factory to typical break-in settings. Do not
readjust your carburetor from the factory settings until after the engine
is started and running, and you have been able to observe the engine
running to assess what minor adjustments may be required to
compensate for fuel, temperature, and altitude. Adjustments are usually
made in 1/8 or 1/16-turn increments. If the engine sticks at TDC, see
page 41 for instructions on freeing the engine.
The Idle Speed Adjustment
The idle speed screw controls the closed position of the throttle slide.
When the throttle servo is in its neutral position, the throttle slide should
be stopped against the idle adjustment screw. Always use the idle speed
adjusting screw to control engine idle. Do not use the throttle trim on
the transmitter to adjust idle speed. The idle speed should be set as low
as possible and still maintain reliable running.
Water Valve
(Controls Overall Flow)
High Speed Needle
Water Nozzle
(Controls Fine Flow)
Low Speed Needle
Richen
Lean
Rich
See Tuning Your TRX 3.3
Racing Engine on page 30
for complete information on
adjusting the air/fuel
mixture and idle speed.
Factory Needle Settings
If your factory preset
carburetor adjustments
have been tampered with,
use the following settings:
Set the high-speed needle
to 4 turns out from closed.
Set the low-speed needle
so the screw head (red in
Fig. A) is flush (even) with
the end of the slide (yellow
in Fig. A).
Always use the factory
settings for initial starting.
Only use these settings
when the factory settings
have been lost.
Higher nitro requires a
richer fuel mixture. When
running 33% fuel, richen
your high speed needle 3/4
turn if previously running
20% nitro and then re-tune
the engine for maximum
performance.
Low Speed
Needle Adjustment
Fig. A
The TRX 3.3 Racing Engine
26
Revo 3.3
The TRX 3.3 Racing Engine
The Traxxas EZ-Start brings the convenience of push-button electric
engine starting to your Revo. The EZ-Start consists of a hand-held
control unit and an on-board motorized starter.
Power for the EZ-Start system comes from a 7.2-volt rechargeable
battery pack installed in the hand-held control unit (battery
sold separately).
The engine glow plug is heated automatically by the EZ-Start system,
eliminating the need to keep up with a separate glow plug igniter.
The voltage to the glow plug is kept constant, regardless of the load
placed on the starter by the starter motor.
The “Glow Plug” LED (light emitting diode) on the control unit
indicates the condition of the glow plug.
The “Motor” LED indicates the status of the EZ-Start electric
starter motor.
The cush drive mechanism in the drive unit prevents damage to the
gears caused by engine kickback.
Smart Start
protection circuitry prevents damage to the motor by
cutting power if the load on the motor or other electronics exceeds
safe limits.
Charging the EZ-Start Battery with the TRX Power Charger
The included TRX Power Charger can be used to charge the EZ-Start
battery pack.
1. Set up the charger as described on
page 12 using either the A/C power
supply or optional D/C adapter.
2. Plug the 7.2-volt battery adapter
into the charger output cord.
3. Connect a 7.2-volt battery pack to
the charger output cord (adapter).
4. The green light on the charger should begin to flash quickly,
indicating that fast charging is in progress.
5. 1500mAh or lower capacity: When the light turns solid green (not
flashing), the battery pack is fully charged and ready for use.
1500mAh or higher capacity: The TRX Power Charger will
automatically shut off after 90 minutes of fast charging time. Batteries
with 1500mAh or higher capacity need more than 90 minutes of fast
charge time. Multiple charge cycles will be required for a fully peaked
charge (solid green light). Refer to the chart below.
*Based on a nominal charge rate of 900mA.
Installing the EZ-Start Battery
The EZ-Start system requires a fully charged 7.2-volt rechargeable NiCad
or NiMH battery pack (not included). Use a charger (not included)
designed for 7.2-volt battery packs. Charge the battery according to the
charger manufacturer’s directions.
1. Press the tab in the end of the battery compartment door to open.
2. Plug a fully charged 7.2-volt battery
pack into the connector inside.
3. Twist the battery two or three
times to twirl the battery plug
wires. This helps hold the wire
and battery in place when the
battery is installed in the
compartment.
4. Install the battery into the
compartment and press the wires
securely into place.
5. Snap the battery compartment
door back on and lock the end tab.
The Traxxas EZ-Start Electric Starting System
Use the Right Charger:
The most convenient type
of charger is an AC peak-
detecting charger that
plugs directly into an AC
wall outlet. It contains
special peak-detection
circuitry that automatically
shuts the charger off when
the battery is fully charged.
If you’re using a 15-minute
timed charger, always fully
discharge the battery pack
before each charge. Some
high mAh battery packs
(1500 mAh or higher)
require more than the
standard 15 minutes of
charge time. If the battery
pack is cold after 15
minutes of charging, add
another 5 minutes of charge
time. Closely monitor the
battery pack and stop
charging it when it begins
to feel warm to the touch.
Never leave a battery
charging unattended.
Always follow charger
manufacturer’s instructions.
Inexpensive overnight wall
chargers may also be used.
Battery Capacity
1500-2500 mAh
3000-3600 mAh
3800+ mAh
Charge Time
*
100-190 minutes
200-240 minutes
250+ minutes
Number of
Charge Cycles
*
2
3
3-4
(approximate)
A
B
C
D
Revo 3.3
27
Using the EZ-Start
Your EZ-Start controller plugs into a 4-prong receptacle in the center of
the bed on your Revo. When the red button on the controller is pressed,
the EZ-Start motor begins to spin the engine and power from the control
unit heats the glow plug. Assuming all settings and preparations are
correct, the engine should start almost immediately.
Each of the two status indicator LEDs on
the hand-held control unit, the
Motor
LED and the Glow Plug LED, should
light green while starting. If either LED
fails to light while starting, there is a
fault indicated with that function:
If the
Glow Plug LED fails to light,
the glow plug may be bad, or the
glow plug wire may be damaged
or disconnected.
If the
Motor LED fails to light and
the starter fails to operate, then the
EZ-Start is in protection mode.
Protection Mode
The EZ-Start uses Smart Start
technology to monitor the condition of
the system and detect failures. The controller monitors the load being
placed on the EZ-Start motor. If the load becomes excessive, the system
shuts off power to the motor to prevent costly damage to the motor and
the controller. This may occur, for example, if the engine floods with fuel
during starting. The starter spins at first but when excessive fuel in the
combustion chamber begins to lock up the engine, the starter motor
slows under the heavier load. This causes the protection circuit to shut
off the power to the motor. Allow at least 3 minutes for the starter motor
to cool and the circuit to automatically reset before continuing. Use the
time to find and eliminate the condition that caused the excessive load
on the starter motor.
Use a Strong Starter Battery
A weak starter battery, or one that has not been fully charged, may not
deliver enough power to crank the engine over at the appropriate rpm
to keep the piston from sticking at top dead center (TDC). A new engine
will typically have a tight fit between the piston and the top of the
sleeve. This is a tapered fit, and a tight piston sleeve fit on initial startup
is desirable for those who want the best-performing engine. Make sure
you are using a good quality battery pack that is fully charged (new
batteries usually require several charge cycles to reach peak voltage and
full capacity). This is especially important with a new engine that needs
to be broken in. If the engine sticks at TDC, see page 41 for instructions
on freeing the engine.
Shutting Off The Engine
Turning off the switch for the radio will
not shut off the engine. To shut off the
engine, use the shut-off clamp on the fuel
line. Squeeze the clamp closed to shut off
the fuel supply to the engine. Don’t forget
to release it when you restart the engine.
Avoid shutting off the engine by placing your finger over the exhaust
outlet, especially if you are through driving for the day. This will leave
more unburned fuel in the engine that could lead to harmful corrosion.
Always be careful not to touch the exhaust pipe after running, it can
become very hot.
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
PlugPlug
Plug
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
MotorMotor
GlowGlow
PlugPlug
Motor
Glow
Plug
Motor
Glow
Plug
When the EZ-Start
controller is in protection
mode, wait at least three
minutes before attempting
to start the engine, to give
the starter motor time
to cool.
It’s normal for your EZ-Start
controller to become warm
after repeated use.
The TRX 3.3 Racing Engine
28
Revo 3.3
See Important Points to
Remember on page 4 for
other precautions.
Never run your Revo
indoors. Since the TRX 3.3
Racing Engine exhaust
fumes are harmful, always
run your model outdoors, in
a well-ventilated area.
Your TRX 3.3 Racing Engine
doesn’t usually require
priming. If you do need to
prime your engine, watch
the fuel line carefully to
avoid flooding your engine.
See page 44 for information
on clearing a flooded engine.
Factory Needle Settings:
Your carburetor is preset at
the factory to give the
correct air-to-fuel ratio and
idle speed for engine break-
in. Do not adjust the
carburetor unless you
observe a poor running
condition that requires
correction (see page 25 for
stock settings).
Higher nitro requires a
richer fuel mixture. When
running 33% fuel, richen
your high speed needle 3/4
turn if previously running
20% nitro and then re-tune
the engine for maximum
performance. See page 22
for more information.
Breaking in Your TRX 3.3 Racing Engine
The TRX 3.3 Racing Engine uses a ringless, aluminum-brass-chrome (ABC)
piston/sleeve construction. This type of engine design relies on a very
precise running fit between the piston and sleeve for cylinder sealing.
Engine break-in is necessary to allow the piston and sleeve to develop
an extremely precise fit and optimum cylinder sealing. Therefore,
proper engine break-in is critical to achieving the fastest, most reliable
engine performance.
Allow yourself about 1 to 1
1
/
2
hours to complete the break-in procedure.
The engine break-in period will take 5 tanks of fuel in a Revo. The break-
in time is not the time to impress your friends with your new Revo.
You
must wait until the engine is fully broken in before attempting
sustained high speed running.
Patience and careful attention during
break-in will reward you with the best-performing TRX 3.3 Racing Engine
possible.
During break-in, your engine may appear to malfunction with symptoms
like stalling, inconsistent performance, and fouled glow plugs. These are
simply the normal “break-in pains” engines sometimes go through. They
will disappear once your engine is fully broken in. Many owners report
not experiencing any of these symptoms with TRX Racing Engines.
We
recommend to go ahead and replace the glow plug with a new one
after the engine break in procedure.
Engine Break-in Procedure
The focus during break-in is to vary and limit the engine speed. This will
be accomplished by accelerating and stopping at different rates for the
first 5 tanks of fuel. As the engine begins to break-in, the duration and
intensity of the acceleration will gradually increase.
Sustained high-
speed running is not permitted until the 6th tank of fuel.
Perform the
initial break-in on a large, flat, paved surface.
Revo is very fast and by
tanks 4 and 5 you will need plenty of room for the truck to run in.
Apply all throttle and braking actions gently. Abrupt acceleration or
braking could cause the engine to stall unnecessarily.
Special break-in fuels are not recommended. Use the same fuel you
plan to use everyday.
If possible, avoid breaking-in the engine on extremely hot or cold days
(see page 30).
Pay careful attention to the fuel level. Do not allow the fuel tank to run
completely empty. An extremely low fuel level causes the mixture to
run too lean. This could result in a burned glow plug or extremely high
engine temperatures.
Do not attempt to break in the TRX 3.3 Racing Engine by idling it on a
stand. This will produce poor results.
Keep extra Traxxas glow plugs handy. The break-in process can cause
deposits to form on the plug leading to plug failure.
Change or clean your air filter after break-in.
Follow the instructions exactly for each of the first 5 tanks of fuel.
Starting Your TRX 3.3 Racing Engine for the First Time
Before you start your TRX 3.3 Racing Engine for the first time, make sure
you have read all instructions and precautions in this manual.
Pay close
attention to the tank-by-tank break-in instructions in the next section,
and make sure you have read and understood them before you run
your engine.
Your engine must be at room temperature (70°F or 21° C) or above the
first time you start it
. If it’s cooler than room temperature outside, remove
all fuel and keep your Revo indoors until you’re ready to start it and then
take it outside. If it’s colder than 45 degrees, special considerations should
be made. See cold weather break-in on page 30. We do not recommend
running the model in temperatures below 35 degrees.
1. Turn on the radio system (see page 16).
2. Make sure the throttle trigger on the
transmitter is in the idle (neutral) position.
3. Connect the EZ-Start controller according to
the instructions on page 27.
4. Press the starter button in short two second
bursts and watch for fuel moving through the
fuel line up to the carburetor. Watch closely!
The fuel moves very fast. If the fuel doesn’t
move through the line within 5 seconds, prime the engine by briefly
(one or two seconds) covering the exhaust outlet with your finger until
the fuel is just visible in the carburetor fuel line.
Watch carefully! If the
engine is primed too long, it will flood with fuel and stop turning.
5.
Once fuel reaches the carburetor, the engine should
quickly start and idle.
6. Disconnect the EZ-Start controller from the model.
7. Proceed with the engine break-in.
8. Do not rev your engine with no load (wheels off the ground).
If your engine doesn’t start, go online to www.traxxas.com/support. If your
factory fuel mixture settings have been altered, refer to page 25. If you still
have problems, contact Traxxas Customer Support at 1-888-TRAXXAS or
The TRX 3.3 Racing Engine
Revo 3.3
29
High Altitude Operation:
If you live in a high
altitude region (5000 or
more feet above sea level),
the lower air density may
require you to lean your
high-speed fuel mixture
slightly from the factory
break in settings. Try this
if you are experiencing
difficult starting or
extremely sluggish
engine performance at
high altitude.
As you gain experience in
the hobby, you may
discover that many people
have differing opinions on
what is the proper
procedure to break-in a
model engine.
Only use the
Traxxas break-in procedure.
Other break-in procedures
could result in a weak,
damaged, or otherwise poor
performing engine.
The
procedure outlined here
was extensively tested and
proven to yield better
performing engines than
other “common” break-in
methods. Even if you have
years of experience using
model engines, please do
not ignore this caution!
Tank
1
2
3
4
5
Throttle
1/4
1/2
1/2
Full
Full
Time
2 Seconds
2 Seconds
3 Seconds
3 Seconds
5 Seconds
Cool
15 Minutes
15 Minutes
-
-
-
Body
Off
On
On
On
On
Notes
Apply throttle gradually.
Apply throttle gradually.
Reduce idle speed if necessary.
Do not allow shifting to high gear.
Accelerate over 3 second count, hold for 2 seconds.
Tank 1
1.
Drive the model with the body off.
2.
Driving procedure: Gently pull the throttle trigger to 1/4 throttle over
a 2-second count. Then gently apply the brake to stop
. Count the two
seconds out while accelerating: one thousand one, one thousand two,
and then stop. Operate the throttle trigger as smoothly as you can.
Repeat this starting and stopping procedure until the first tank of
fuel is nearly empty.
3.
Look for thick blue smoke exiting the exhaust outlet. If there is
no smoke, richen the high-speed needle 1/4 turn, by turning the needle
counterclockwise.
4. When the fuel tank is nearly empty, shut off the engine by pinching the
fuel line connected to the carburetor (use the installed clamp).
5. Let the engine cool for 15 minutes.
Note: If at any point the engine cuts out or stalls during gentle
acceleration, richen the high-speed needle 1/4 turn by turning the needle
counterclockwise.
Tank 2
1.
From tank 2 forward, Revo should be driven with the body on.
2.
Driving procedure: Gently pull the throttle trigger to 1/2 throttle over
a 2-second count. Then gently apply the brake to stop.
Count the two
seconds out while accelerating: one thousand one, one thousand two,
and then stop.
Repeat this starting and stopping procedure until the
second tank of fuel is nearly empty.
3.
When the fuel tank is nearly empty, shut off the engine and let it cool
for 15 minutes.
Tank 3
1.
Driving procedure: Gently pull the throttle trigger to 1/2 throttle over
a 3-second count. Then gently apply the brake to stop.
Count the
three seconds out while accelerating: one thousand one, one thousand
two, one thousand three, and then stop.
Repeat this starting and
stopping procedure until the third tank of fuel is nearly empty.
2.
As the engine loosens, the idle speed may increase and cause
the model to try to creep forward when stopped. Reduce the
idle speed by turning the idle adjustment (see page 19) on the
carburetor counterclockwise.
3. When the fuel tank is nearly empty, shut off the engine and refuel.
From here on, you do not need to let the engine cool between tanks.
Tank 4
1.
Driving procedure: Gently pull the throttle trigger to full throttle over
a 3-second count. Then gently apply the brake to stop.
Count the
three seconds out while accelerating: one thousand one, one thousand
two, one thousand three, and then stop.
Repeat this starting and
stopping procedure until the fourth tank of fuel is nearly empty.
2.
Apply the throttle gradually! Your finger should not reach full throttle
until the end of the three-second count. Revo may try to shift into
second gear. If it does, reduce the throttle input. Do not let Revo shift
out of first gear.
3. Keep your driving smooth and consistent.
4. When the fuel tank is nearly empty, shut off the engine and refuel.
Tank 5
1.
Driving procedure: Gently pull the throttle trigger to full throttle over
a 3-second count, hold for 2 more seconds, and then gently apply
the brake to stop.
Count the five seconds out while accelerating.
Repeat this starting and stopping procedure until the fifth tank of
fuel is nearly empty.
2.
The model should now be shifting into second gear. If it is not, try
turning the high-speed needle clockwise 1/8 turn to lean the fuel
mixture slightly and test for shifting.
3. When the fuel tank is nearly empty, shut off the engine and refuel.
Tank 6
STOP! Clean your air filter before you proceed. Refer to the instructions
on page 23. During the sixth tank of fuel, the engine can be tuned
for general performance use. Proceed to the next section in this manual.
The TRX 3.3 Racing Engine
30
Revo 3.3
Winter Break-in Tips
During the break-in process, the piston and sleeve wear into each other to
form a precise fit. The engine needs to heat up to a temperature around 200
to 215 degrees to allow the piston and sleeve to achieve this fit properly. A
precise fit between these two components is critical for proper compression,
and optimum performance. If the engine runs too cold during break-in, the
piston and sleeve will not expand to their appropriate sizes for break-in, and
this can lead to premature wear of these components. This wear may not
become apparent until after winter has past, and the engine is operated
under warmer running conditions.
Warm the engine to approximately room temperature by removing
all fuel and storing the vehicle inside at room temperature until just
before starting the engine. An extremely cold engine can become
difficult to start.
After the engine is running, it is important to keep the temperature of
the engine up around 200 to 215 degrees during break-in. In weather
below 45 degrees, the TRX 3.3 Racing Engine will tend to run at lower
temperatures between 160 to 180 degrees (when tuned at proper break-
in mixture settings). This is too cool for break-in.
Do not lean the fuel
mixture to increase engine temperature!
This will also decrease
lubrication and cause your piston/sleeve to wear prematurely.
Wrap the cooling head with a paper towel,
clean rag or sock to help keep the engine
running around the recommended 200 to 215
break-in temp. If too much heat is contained,
the engine can actually run too hot. Make sure
that you monitor the engine's temp closely for
the first couple of tanks until you get the right
amount of cover for the cooling head. This will,
of course, depend on your current weather conditions. Adjusting the
cover up and down, exposing more or fewer cooling fins, is a convenient
way to regulate engine temps.
For owners that do not have access to a temperature probe, a drop of
water on the cooling head (around the glow plug area) should slowly
sizzle for approximately 6 to 8 seconds around 200 to 210 degrees. If the
water sizzles for only a few seconds, then it is likely that it is over 220
degrees, and needs to cool down. If the water takes a long time or does
not evaporate at all, then the engine is too cool.
We do not recommend that you operate your engine below 35 degrees
Fahrenheit. If you insist on running your vehicle below 35 degrees, be
aware that nitro engines may be very difficult to start and tune at
extremely cold temperatures. Also, at temperatures below freezing, nitro
fuel can actually begin to gel up, and this can be harmful to the engine.
Follow the remaining break-in procedures as outlined in this Owners
Manual. This, along with the steps listed above, will ensure a good break-in
for your new nitro engine, and provide many hours of enjoyment.
Tuning Your TRX 3.3 Racing Engine
The engine’s performance
depends on the fuel mixture.
Turn the mixture needles
clockwise to lean the fuel
mixture and counterclockwise
to richen it. Leaning the fuel
mixture will increase engine
power up to the engine’s
mechanical limits.
Never run
the engine too lean (not
enough fuel flow). Never
lean the engine until it
begins to cut-out or stall.
Leaning the engine beyond
the safe allowable limits will
result in poor performance
and almost certain engine
damage.
Indications of an
overly lean mixture include:
Cutting out or sudden loss of power during acceleration.
Overheating (temperature beyond 270° F at the glow plug).
Little or no blue smoke coming from the exhaust.
If any of these conditions are present, stop immediately and richen the
high speed mixture 1/4 turn. The engine will probably be slightly rich at
that setting and you can then retune for performance. Always tune for
performance by starting rich and moving leaner toward the ideal setting.
Never try to tune from the lean side. There should always be a light
stream of blue smoke coming from the exhaust.
The TRX 3.3 Racing Engine
When tuning for
performance, watch closely
to notice when there is no
longer any increase in speed
or power when the
high-speed mixture is lean.
If you lean the high-speed
mixture to the point that the
engine cuts-out, hesitates,
or stalls, you are well into
the danger zone and engine
damage is likely. Richen the
high-speed needle 1/4 turn
and retune.
For your convenience, the
low-speed needle has a
positive stop that prevents
it from being over tightened
and damaging the needle
and seat. This also provides
an easy way to gauge how
many turns out from closed
the low-speed needle
adjustment is set to.
is..
Lower
Higher
Lower
Higher
Lower
Higher
Lower
Higher
Lower
Higher
then the air density is...
Slightly more dense
Slightly less dense
Less dense
More dense
More dense
Less dense
More dense
Less dense
adjust (correct) the
fuel mixture to be...
Slightly richer
Slightly leaner
Leaner
Richer
Richer
Leaner
Richer
Leaner
Leaner
Richer
If the...
Humidity
Pressure (barometer)
Temperature
Altitude
Nitro %
Fuel Mixture Adjustment Chart
Revo 3.3
31
Before you begin tuning, the engine should be warmed up to its normal
operating temperature and running slightly rich. All final tuning adjustments
must be made to the engine at its normal operating temperature. You can
tell the engine is running rich by noting any of the following:
Sluggish acceleration with blue smoke coming from the exhaust.
Revo may not shift into second gear.
There is unburned fuel spraying from the exhaust tip.
Leaning the high-speed fuel mixture increases performance.
High-Speed Fuel Mixture Adjustment
With the engine warm and running at a rich setting, gradually lean the
high-speed fuel mixture in 1/16 turn increments. Make several high-
speed passes after each adjustment to clear out the engine and note any
change in performance. The TRX 3.3 is extremely powerful. Remember to
apply the throttle gradually to prevent wheelies or loss of control.
Continue this procedure until there is no longer any performance
improvement.
If any one of the following conditions occurs, the fuel
mixture is already past the maximum safe lean setting:
1.
There is no longer any performance improvement.
2. The engine begins to cut out at high speed (Danger!).
3. There is a sudden loss of power during acceleration (Danger!).
4. The engine begins to overheat. Symptoms of overheating include:
Steam or smoke coming from the engine (not exhaust).
Hesitation or stalling during acceleration.
Popping or clattering sound when decelerating (detonation).
Fluctuating idle speed.
Temperature measurement above 270° F at the glow plug
(A temperature reading above 270° alone does not necessarily
indicate overheating. Look for other symptoms of overheating
combined with temperature for a more accurate warning).
Richen the fuel mixture to the optimum setting by richening the high-
speed needle at least 1/8 turn counterclockwise and retest. This setting
will extend engine component life.
Low-Speed Fuel Mixture Adjustment
The low-speed mixture is always set after the high-speed needle is correctly
adjusted. The low-speed mixture is set using the pinch test.
1. Once the engine is warm, do several high-speed runs to confirm
that the high-speed needle is set correctly.
2. Bring the vehicle in and pinch closed the fuel line going into the
carburetor (use the engine shut-off clamp). The engine should run for 2-3
seconds, speed up, and then shut off.
3. If the engine runs longer than 3 seconds, then lean the low-speed needle
1/16 turn, make several more high-speed runs, and retest.
4. If the engine shuts off immediately without speeding up, then richen the
low-speed needle 1/8 turn, make several more high-speed runs, and retest.
When the low-speed needle is set correctly, the engine’s throttle response
should be very quick, even to the point of making it difficult to keep Revo
from doing a wheelie when you accelerate!
The TRX 3.3 Racing Engine
When adjusting the low
speed fuel mixture, it is
very important to make
several high-speed runs
with Revo between
adjustments to clear out
any excess fuel. Perform
the pinch test immediately
after. If the engine is
allowed to idle for a long
period of time, it could
“load up” with fuel and
give you an inaccurate
measurement from your
pinch test.
Higher nitro requires a
richer fuel mixture. When
running 33% fuel, richen
your high speed needle 3/4
turn if previously running
20% nitro and then re-tune
the engine for maximum
performance. See page 22
for more information
32
Revo 3.3
Idle Speed Adjustment
Once the high and low-speed mixtures have been set, reduce the idle speed
to the minimum reliable idle speed. Remember, this adjustment should be
made while the engine is running at normal operating temperature.
1. Turn the throttle trim on the transmitter so the brakes are
applied (note its original position). This ensures that the throttle
slide is resting against the idle adjustment screw.
2. Turn the screw counterclockwise to reduce the idle speed, or clockwise to
increase it. The idle speed should be set as low as possible while still
maintaining reliable running characteristics.
3. Reset the throttle trim on the transmitter to its original position.
Fine-Tuning the Carburetor
After fine-tuning your TRX 3.3 Racing Engine at the end of the break-in
procedure, no major adjustments to the fuel mixture are usually necessary.
Make note of the temperature, humidity, and barometric pressure at the
time you finished fine tuning your carburetor. Current weather conditions
can be found online from national websites, local TV news websites, and
television. This information will be considered your baseline setting.
You may need to adjust your carburetor needles to compensate for changes
in temperature and barometric pressure (air density) from day to day.
Generally, you’ll need to richen the fuel mixture when the weather is colder
than your baseline temperature and the air density is higher. Lean the fuel
mixture when weather is warmer than your baseline temperature and the air
density is lower. The chart below provides general guidelines on how
weather conditions affect air density when they move higher or lower than
your baseline setting (see page 24 for detailed info on how air density affects
mixture settings).
Tuning the Engine by Temperature
The following procedures require an optional
infrared temperature probe or on-board
temperature gauge (Traxxas on-board digital
temperature gauge, part #4091). Engine
temperature can be used as an effective tuning
aid when you understand the relationship between engine temperature and
ambient temperature. The engine operating temperature, when tuned for
maximum performance, will vary according to atmospheric conditions,
engine load, gauge accuracy, and many other factors. The atmospheric
condition that has the most influence on engine temperature is air
temperature. Expect the engine temperature to vary almost in direct
proportion to air temperature. Assuming you tuned the engine for the same
maximum performance each day, the engine will run about twenty degrees
hotter when it’s ninety degrees outside than it would in seventy-degree
weather. For this reason, we cannot give you a definitive temperature range
that indicates the best possible engine tuning.
There is NO optimal temperature that can be used as a target to deliver
the best engine tuning. Do not rely on a temp gauge alone to tune your
engine. Tune the engine by paying very close attention to how it
responds to changes in fuel mixture (more smoke/less smoke,
fast/sluggish, reliable/stalling, smooth sound/ muffled sound, etc)
.
Once the engine is tuned, then observe the temperature.
The temperature gauge can aid you in tuning by giving you a relative
indication of how your adjustments are affecting the engine and to help
prevent you from reaching excessive engine temperatures. For example, as
you lean the fuel mixture, the engine performance will increase along with
the temperature. If you continue to lean the fuel mixture and the
temperature increases but the engine performance does not change, then
you have exceeded the maximum safe lean setting. Make note of the engine
temperature. Generally, try to keep your engine from exceeding 270°F when
measured at the glow plug. If necessary, increase airflow to the engine by
cutting out the rear of the body, windshield, and front valance. In some
situations, the engine may perform very well with no stalling, lagging, or
hesitation at temperatures above 270°F, particularly in very hot climates.
If richening the fuel mixture to bring the temperature down to 270°F results
in poor, sluggish performance (engine never cleans out) then return the
engine back to a satisfactory state of tune based on how it sounds and
performs (always with a visible stream of blue smoke coming from the
exhaust). If engine temperature is exceeding 270°F with proper cooling
and no signs of abnormal running, then avoid running the engine at its
maximum lean setting. Watch closely for
any signs of overheating.
Richen the fuel mixture slightly to provide a safety margin of additional
cooling lubrication.
Symptoms of overheating include:
Steam or smoke coming from the engine (not exhaust).
Hesitation or stalling during acceleration.
Popping or clattering sound when decelerating (detonation).
Fluctuating idle speed.
The TRX 3.3 Racing Engine
Revo 3.3
33
Introduction
Your TRX 3.3 Racing Engine is broken in, the fuel mixture is balanced,
and the idle is set…now it’s time to have some fun! This section contains
instructions on forward/reverse shifting, and making adjustments to
your Revo. Before you go on, here are some important precautions to
keep in mind.
Don’t run your Revo in water, mud, snow, or wet grass.
It’s tempting, but water and mud are easily drawn through the air
filter and will severely damage the engine. Small amounts of moisture
can cause electronics to fail and loss of control over your Revo.
The TRX 3.3 Racing Engine is extremely powerful. Remember to apply
the throttle gradually to prevent wheelies or loss of control.
Don’t hold Revo off the ground and rev the engine excessively with
no load on the engine. This practice could result in internal engine
damage. Avoid over revving the engine when Revo is airborne after a
jump.
Avoid excessive high-speed running for extended periods of time or
over long distances. This could cause the engine to build up enough
speed to exceed maximum safe RPM limits.
Don’t drive your Revo with drive train damage of any kind.
The engine could be damaged due to overloads caused by
drivetrain friction, or over-revving caused by loose or missing parts.
Don’t tow anything with your Revo. The engine is cooled
by airflow created by speed. Towing creates a high load on the
engine, and at the same time limits cooling of the engine due to
low vehicle speed.
If your Revo gets stuck, stop driving immediately. Move the vehicle
and then continue driving.
Never turn off the radio system while the engine is running. The truck
could run out of control.
Forward and Reverse Operation
Forward and reverse gears are
selected with the shift button
located in the transmitter handle
grip. The switch is normally in the
down, or forward, position.
To shift into reverse, bring your
Revo to a
complete stop and
push the shift button up.
Accelerate to engage the gear.
To return to forward gear, repeat the same procedure and move the
shift button down.
Revo will not shift between forward and reverse unless the truck is
stopped. If it will not shift, then refer to the troubleshooting section
on www.Traxxas.com or call Traxxas support.
Driving Tips
Monster trucks by design have a high center of gravity that requires a
different driving technique. To prevent rollovers, slow down as you
approach turns and then apply moderate throttle through the turns.
This technique will help Revo grab the surface and turn sharper.
Do not apply brakes and turn the wheel at the same time. You could
tip the truck over.
When jumping, apply some throttle while Revo is in the air to keep
the truck’s nose up and land level on all 4 wheels. Be careful not to
over-rev the engine or land at full throttle. Either could seriously
damage your Revo. If the nose of the truck is too high, then quickly
tap the brake to level the truck in the air.
Drive over large obstacles (such as curbs and rocks) at an angle,
instead of head on. This will allow the suspension to articulate and
absorb the impact much easier.
Even though Revo is capable of high speed in reverse, it is very
difficult to control while driving in reverse. Limit your reverse speed
to prevent crashing or flipping your Revo.
Change or clean your air filter element after each hour of running.
This is critical for the life of your engine. Running time includes the
engine break-in period.
Driving Your Revo
C
H
.
3
C
H
.
2
C
H
.
1
ACCELERATE BRAKE
L
E
F
T
NEUTRAL
R
I
G
H
T
C
H
.3
C
H
.2
C
H
.1
SHIFT
REVERSE
SHIFT
FORWARD
34
Revo 3.3
Basic Tuning Adjustments
This tuning and setup guide is separated into two sections- Basic and
Advanced. Revo does not require any specialized knowledge or
understanding of its unique suspension and drive train to perform
typical, everyday setup and track tuning adjustments. Adjustment
procedures for alignment, spring rate, damping, steering, and ride
height are covered in the basic tuning section. Adjustments for the gear
ratio, two-speed shift point, slipper clutch, and brake are also covered. In
most cases, the basic information is all that is needed to tune Revo to
perform well on a variety of surfaces.
Revo was engineered to provide sophisticated additional tuning options
well beyond the basics that allow expert users to extract the maximum
performance from the truck. The advanced tuning section (beginning on
page 42) covers topics such as optional suspension rockers, roll center
adjustment, caster adjustment, bump steer tuning, differential setup,
and fine tuning the two-speed gear ratios. Make sure you fully
understand the basic adjustments before experimenting with the
advanced adjustments. Improper combinations of adjustments can
adversely affect the performance of the truck, resulting in poor handling.
If you don’t know why you are changing an adjustment then you should
leave it at its factory setting. Also included are instructions for using the
Long-Travel rockers and springs supplied with Revo. The long travel
rockers allow extreme suspension travel for rock crawling and rough,
large-scale terrain. The long travel rockers allow the suspension to
operate at its extreme mechanical limits and is recommended for
advanced users.
Suspension Tuning
Springs
The front and rear springs on Revo have different spring rates. The
rear springs are about 20% stiffer than the front springs. The spring’s
pre-load tension can be adjusted by turning the spring pre-load adjuster.
Adjusting the pre-load changes the suspension sag. Suspension sag
basically defines how much the suspension compresses when the truck
is at rest. Adjust the pre-load so that the suspension compresses about
one third of its full suspension travel (see illustration). If suspension sag is
severe and requires a large increase of the spring pre-load to
compensate, then a firmer spring should be used. Firmer springs
(supplied) must be used when the Long Travel rocker arms are installed.
Use a stiffer spring to reduce sag, reduce body lean, control brake dive,
and provide a firmer, more responsive overall feel. If Revo is lightened
significantly for racing
applications, softer
springs will be necessary
to allow the suspension
to sag properly. Heavier
configurations will
require stiffer springs.
Ride height is adjusted by
changing the length or
position of the pushrods
in the lower suspension
arms. See the next
section for ride height
adjustments. The suspension sag and spring pre-load should be
readjusted anytime the springs are removed and/or replaced.
Optional springs available from Traxxas are listed below. Refer to your
parts list for a complete part number listing. Higher rate springs are
stiffer. Springs can be identified by dots of color on one end.
Ride Height Adjustment
The rocker arm suspension uses push rods on each suspension arm.
Changing the length and/or position of the push rod adjusts the ride
height without affecting or compromising other suspension parameters.
For example, you can raise and lower the ride height without changing
up/down travel distribution, changing springs, or affecting your
progressive rate. This feature is unique to Revo and is extremely
beneficial in a racing environment where you can achieve a low center of
gravity (by lowering the ride height) without losing any suspension
capability. Increasing the ride height will increase ground clearance for
rough terrain.
90mm Travel
Dot Color Spring Rate
Yellow 14.8 lb/in
(2.6 N/mm)
White 16.6 lb/in (2.9 N/mm)
(Standard Front)
Orange
18.3 lb/in
(3.2 N/mm)
Green 20.0 lb/in (3.5 N/mm)
(Standard Rear)
Gold 21.7 lb/in (3.8 N/mm)
Tan 23.4 lb/in (4.1 N/mm)
Black 25.1 lb/in (4.4 N/mm)
120mm Long Travel
Dot Color Spring Rate
Silver 28.0 lb/in
(4.9 N/mm)
(Standard Front)
Pink 30.8 lb/in (5.4 N/mm)
Blue
33.7 lb/in
(5.9 N/mm)
(Standard Rear)
Purple 36.5 lb/in (6.4 N/mm)
Note: 90mm Travel springs are
not recommended for use with
the Long Travel Rockers.
Compression 2/3
Sag (Droop) 1/3
Ride Height
To tal Travel
Axle Centerline at Ride Height
Axle Centerline at Max Compression
Axle Centerline at Max Sag
The ride height of the model
can be changed by mounting
the push rod in a different hole
in the lower suspension arm.
From the factory, the push rod
comes installed in the center
hole of the lower suspension
arm’s push rod mount. If the
push rod is mounted in the inner hole, the ride height of the vehicle
increases. If mounted in the outer hole, the ride height decreases.
The ride height can be finely tuned by adjusting the sag of the
suspension.
Do not attempt to make large changes to the ride height
by adjusting the spring pre-load on the shock bodies.
If suspension sag
is severe and requires a large increase of the spring pre-load to
compensate, then a firmer spring should be used. The lowest ride height
can be achieved by installing the optional adjustable push rod in the
outermost hole of the lower suspension arm’s push rod mount. Turn the
rod ends all the way in until they stop (shortening the length).
The optional Long Travel rocker arms are designed to be used only with
the standard non-adjustable push rods installed in the hole labeled “LT”
(the middle hole of the lower suspension arm’s push rod mount). Any
minor adjustments to the ride height are accomplished by adjusting the
spring pre-load.
Adjusting the Pivot Ball Caps
The pivot ball caps should be
adjusted so that the pivot balls
operate freely in the axle carriers with
no excess play. Use the provided four-
way suspension multi-tool to tighten
or loosen the pivot ball cap.
Shock Oil
The 4 oil-filled aluminum shocks (dampers) effectively control the
suspension movement by preventing the wheels and tires from
continuing to “bounce” after rebounding from a bump. Changing the oil
in the shocks can vary the suspension damping effect. Changing the oil to
a higher viscosity oil will increase damping. Lowering the viscosity of the
oil will cause the suspension damping to be reduced. Damping should be
increased (with higher viscosity oil) if the model is bottoming easily over
jumps. Damping should be decreased (with thinner viscosity oil) if the
model is hopping over small bumps and feels unstable. The viscosity
of shock oil is affected by extremes in operating temperature; an oil of
certain viscosity will become less viscous at higher temperatures and
more viscous at lower temperatures. Operating in regions with cold
temperatures may require lower viscosity oil. From the factory, the shocks
are filled with SAE-30W silicone oil. Only use 100% silicone oil in the shock.
For shock piston tuning see
Advanced Tuning Adjustments on page 44.
Replacing Shock Oil
The shocks have to be removed
from the vehicle and disassembled
to change the oil.
1. Remove the lower spring
retainer and shock spring.
2. Remove the upper shock cap
using the shock wrench and
the suspension multi tool
3. Empty the used shock oil from the shock body.
4. Fill the shock with new silicone shock oil up to the top of the
shock body.
5. Slowly move the piston up and down (always keeping it submerged in
oil) to release the air bubbles. Let the shock sit for a few minutes to
allow any remaining air bubbles to surface.
6. Slowly thread the upper cap with the installed shock bladder onto the
shock body with the suspension multi tool. The excess oil will bleed
out of the small hole in the shock cap.
7. Tighten the shock cap until snug. Use the included steel shock wrench
to hold onto shock body while tightening.
Revo 3.3
35
Basic Tuning Adjustments
Important: The shocks are
assembled at the factory
with a center-to-center
distance (between the
rod end balls) of 87mm.
Any time the shocks are
removed and disassembled,
this distance should be
checked to ensure
proper operation of
the suspension.
87mm
Increases
Ride Height
D
ecreases
Ride Height
36
Revo 3.3
Basic Tuning Adjustments
Alignment Settings
The alignment settings are critical for optimizing the performance of Revo.
Adjust your alignment as carefully and precisely as you possibly can.
Toe Adjustment
The wheels can be adjusted to point
straight ahead or have a toe-in or
toe-out setting. To help you
remember, look down at your feet.
For toe-in, your feet point towards
each other. For toe-out, your feet
point away from each other.
The toe angle of the front wheels can
be adjusted by varying the length of
the toe links that connect the
steering linkage to the front axle
carriers. The toe angle of the rear
wheels can be adjusted by varying
the length of the metal toe links that
connect the rear bulkheads to the
rear axle carriers. The front toe links
and rear toe links are equipped with
turnbuckles. The lengths of the toe
links can be adjusted by turning
them with the included 5mm Traxxas
wrench.
Toe Base Factory Settings
Front:
0-degrees
Rear: 1-degree toe-in each side
Under certain conditions, toe-in can be increased to a maximum of 3
degrees. To avoid potential interference of suspension components with
the long travel rockers installed, see the maximum alignment limits table
on page 37.
Static Camber Adjustment
The wheels can be set to have either
positive or negative camber (see illustration
below). The camber angle changes as the
wheel moves up and down through its
range of travel. Static camber is the camber
angle at the wheel when the vehicle is set at
its normal, stationary ride height.
The suspension pivot balls located in the
axle carriers adjust the static camber. The
pivot balls are protected by blue dust plugs. To adjust your static camber,
insert the supplied 2.5 mm hex wrench through the slit in the dust plug
and engage the end of the pivot ball (compressing the suspension until
the arms are parallel to the ground will allow for easier hex wrench
engagement). The upper pivot ball is normally screwed all
the way in. Negative camber is achieved by screwing the pivot ball of the
lower control arm out.
Note: When camber is changed, the toe angle of
the wheel has to be reset.
Static Camber Base Factory Settings
Front:
1-degree negative camber each side
Rear: 1-degree negative camber each side
For caster, roll center, and
optional rocker arm tuning
see
Advanced Tuning
Adjustments
on page 42.
Positive camber
Negative camber
All of the toe links are
installed on the truck so that
the left hand thread
indicators point to the same
direction. This makes it easier
to remember which way to
turn the wrench to increase
or decrease toe link length
(the direction is same at all
four corners). Note that the
groove in the hex indicates
the side of the toe link with
the left-hand threads.
Front of Truck
Front of Truck
Left Front
Right Front
Left Hand Thread
Indicator
Left Hand Thread
Indicator
Left Hand
Threads
Right Hand
(Normal) Threads
Decrease
Length
Increase
Length
A camber gauge (available
at your local hobby shop)
can be a useful tool for
alignment setting.
Toe In
3
1
3
1
Configuration
Stock
Raised
Lowered
Long travel
Available
Camber
(degrees)
+3 to -5
+3 to -1
+3 to -5
+3 to -1
Available Toe
(degrees)
Toe Out
3
1
3
1
Maximum Alignment Limits (using stock push rod length)
Revo’s maximum toe and camber alignment settings can be limited by
the ride height setting. Do not exceed the maximum limits or you could
experience interference between suspension components. The ride
height is controlled by where the push rod is installed in the lower
suspension arm. First determine which of the following configurations
you are using:
a. Stock Configuration When the pushrod is in the middle position of the
lower control arm.
b. Raised Configuration - When the pushrod is in the raised position to
increase the vehicle’s ride height (innermost hole in lower control arm).
c. Lowered Configuration - When the pushrod is in the lowered
position to decrease the vehicle’s ride height (outermost hole in
lower control arm).
d. Long Travel Configuration When the pushrod is in the middle
position of the lower control arm with the Long Travel rockers installed.
Front Suspension
The following are suggested maximum settings for the front suspension
in order to avoid interference between suspension components:
Rear Suspension
The following are suggested maximum settings for the rear suspension
for all configurations. Toe out is not normally used on the rear of Revo.
Transmission Tuning
Adjusting the Slipper Clutch
Your Revo is equipped with an
adjustable Torque-Control
slipper
clutch. The slipper clutch is integrated
into the main spur gear on the
transmission (see page 6). The slipper
clutch is adjusted by loosening the
spring-loaded locknut on the slipper
shaft. Use the supplied 8mm open-end
metric wrench. To tighten or loosen the
slipper nut, insert the 2.0mm hex wrench into the hole in the end of the
slipper shaft. This locks the shaft for adjustments. Turn the adjustment
nut clockwise to tighten (less slippage) and counter-clockwise to loosen
(more slippage). The slipper clutch has two functions:
1. Limiting the engine’s torque output to the wheels to prevent
wheelspin on low traction surfaces and help to prevent damage
to the gears in the transmission during on-throttle landings.
2. Protecting the drivetrain from sudden impact or shock loads (such as
landing from a jump with the engine at full throttle).
From the factory the slipper clutch is set for minimal slippage, just
enough to protect the drivetrain from shock loads. On slippery, low
traction surfaces such as a hard-packed, dry racetrack you may benefit
from loosening the slipper adjustment nut to allow for more clutch
slippage. This will make the truck easier and more forgiving to drive by
helping to reduce the amount of wheel spin. Loosening the slipper
adjustment can also improve performance on extreme high traction
surfaces by preventing the front end from lifting off of the ground when
accelerating. Make slipper adjustments in small 1/8 turn increments.
The maximum tight setting for the slipper is just at the point where
there is little or no tire slippage on a high traction surface such as carpet
or a prepared racetrack. The slipper should not be tightened to the point
that clutch slippage is completely eliminated. Do not overtighten the
slipper nut or you could damage the slipper bearings, pressure plates, or
other components.
Revo 3.3
37
Basic Tuning Adjustments
Toe In
3
Configuration
All
Available
Camber
(degrees)
+3 to -5
Available Toe
(degrees)
Toe Out
2
Adjusting the Two-Speed Transmission
Revo comes equipped with an adjustable two-speed transmission. When
the shift point on the transmission is adjusted correctly, it will maximize
acceleration and improve drivability. Use a 2mm hex wrench
to adjust the shift point. To make the adjustment, the engine must be off
(not running).
1. Shift the transmission into forward gear
(shift button down).
2. Remove the rubber access plug from the
top of the transmission housing.
3. While looking through the opening,
rotate the spur gear to align the cutout
(notch) on the internal two-speed clutch
drum with the opening.
4. Hold the spur gear and slowly roll the
truck forward until the hex on the black
adjustment set screw becomes visible in
the opening.
Note: the truck will only roll
forward (not backwards) when the spur
gear is held stationary.
5. Insert the 2.0mm hex wrench
through the clutch drum and into
the adjustment screw.
6. Turn the adjustment screw 1/8 turn
counter clockwise to lower the shift
point (shifts sooner). Be careful not to
loosen the adjustment screw too much
or you may cause the screw and spring
to fall out (requiring major disassembly
and repair). Turn the adjustment screw
clockwise for later shifts.
7. Reinstall the rubber access plug to prevent dirt from entering the
transmission. Do not put oil or other lubricants into the transmission
through the two-speed adjustment access.
8. Check performance by running a test lap after each adjustment. On a
small race track with many tight turns, try setting the shift point later so
that the truck only shifts into second gear on the main straightaway. This
will prevent an unexpected shift in the middle of a turn. On larger tracks
it may be necessary to allow earlier shifts for increased speed.
Adjusting the Spur Gear/Clutch Bell Gear Mesh
The ideal spur gear/clutch bell gear mesh for
Revo is 0.1mm. To set the gear mesh, place a
strip of standard letter/A4 size copy or printer
paper (about 0.1mm thick) between the
mating teeth. Loosen the two horizontal
engine mount screws and slide the engine
mount up to push the clutch bell gear against
the spur gear so that the that the paper is not
too tight to pull out or too loose that it will fall
out. Tighten the two horizontal engine mount
screws securely. When the paper is removed,
you should feel only the slightest amount of
play between the gears (almost none) and
there should be no binding or friction.
Changing the Spur Gear
1. Remove the four cap head screws that
secure the engine to the engine mount.
2. Remove the button head screw that
secures the pipe hanger to the rear body
mount (see inset).
3. Carefully remove the engine and exhaust
system from the spur gear area to allow enough
room to remove the spur gear.
4. Remove the three screws on the slipper clutch
assembly using a 2.5mm hex wrench. Slide the
spur gear off of the slipper shaft. If the spur gear is
too tight on the shaft, gently pry on the back of
the gear with a flat screw driver to loosen it.
Repeat the above steps in reverse order to install the new spur gear.
Dual Servo Steering System
Revo uses dual-servo steering and a single heavy-duty servo saver for
powerful, responsive steering. To prevent unnecessary receiver battery
drain it is important to make sure that the servos are “at rest” when the
steering is at neutral. If one servo is out of adjustment, then both servos
will work against each other, fighting to find center.
Adjusting The Steering System
1. Remove the servo horns and steering links from the servos.
Disconnect the steering links from the servo saver.
38
Revo 3.3
Basic Tuning Adjustments
Shift
Sooner
Two Speed Adjustment
note: If the truck will not roll
forward while the spur gear
is held, the transmission
may still be in reverse gear.
For adjusting two-speed
and gear ratios see
Advanced Tuning
Adjustments
on page 44.
2. Adjust both the steering links to be the exact same length (31.7mm -
use “Steering Servo Horn Link Length Template” below to set length).
3. Switch on the power to the receiver and the transmitter.
4. Adjust the steering trim on the transmitter to the neutral “0” position.
5. Connect one end of a steering link to the steering servo saver arm and
the other end to the servo horn
6. Position the steering servo saver arm
perpendicular to the centerline of the vehicle.
7. While holding the steering servo saver arm in
the position mentioned in step 6, install the
servo horn onto the servo such that the
steering link is parallel with the centerline of
the vehicle. This will automatically set the
servo horn at the 7-degree offset shown in
the illustration.
8. Install the second servo horn on the other side
following the same procedure.
If necessary, fine-tune the length of the second steering link to eliminate
any load on the steering system in the neutral position.
If you are using aftermarket servos, it is important to use servo horns
designed for Revo. Optional steering servo horns are sold separately for
use with non-Traxxas servos.
Servo Saver Tuning
An optional stiffer spring is available for the servo saver when using servos
with metal gear sets (see parts list for details). Do not use this spring with
standard Traxxas high-torque servos.
Brake Setup & Adjustment
Revo is equipped with a disc brake that rides on the yoke of the
transmission’s front output shaft. The brake is preset at the factory and
should not require attention. As the brake material wears, future
adjustments may be necessary.
Brake Shoulder Screw Adjustment
The two shoulder bolts that are used to secure the brake pads to the
transmission housing may need to be adjusted periodically as the brake
material wears down. They should be
tightened so a 0.50mm (.020") gap
exists between the disk and the brake
pad (on the transmission side). Adjust
in one of the following ways:
1. Use a .50mm feeler gauge between
the brake pad insert and brake disk.
2. Push the outer brake pad firmly against the inner pad with your finger,
sandwiching the brake disk between the brake calipers. Tighten the
brake shoulder bolts until they just barely
touch the brake pads. Do not over tighten
these fasteners or you could damage the
brake calipers. Loosen each of the shoulder
bolts by 1 turn.
Brake Linkage Adjustment
When correctly adjusted, the brake linkage
spring should barely touch the rod guide
when the servo is in neutral position
(closed throttle). This will ensure no brake
drag during operation of the vehicle. The
brake adjustment knob can be threaded
away from the spring for less braking
power if desired. Do not adjust knob to
apply pressure against the spring while
the servo is in the neutral position. This
will induce brake drag and cause undesirable handling.
The position of the z-bend from the factory is in the middle position of the
servo horn. Changing this position will affect the way the brake force is
applied. The brake adjustment knob will need to be readjusted if this
position is changed.
Brake Pad Wear and Replacement
During normal use the brake pads should wear at a relatively slow rate.
However, if the brake pads wear down close to the metal pad holders, they
should be replaced. Any more wear than this could cause damage to the
brake parts and improper operation of the brake system.
Revo 3.3
39
Steering Link Length Template
61.7mm
0.5mm
gap
Less Brake
Front of Truck
Brake
Linkage
Spring
Basic Tuning Adjustments
40
Revo 3.3
Your Revo requires timely maintenance in order to stay in top running
condition.
Neglecting the maintenance could allow dirt, deposits, and
moisture to build up inside the engine leading to internal engine
failure.
The following procedures should be taken very seriously.
After each hour of running:
Clean and re-oil the air filter. The instructions for this procedure are on
page 23.
We cannot stress enough the value of cleaning your air
filter at the scheduled intervals.
The cleanliness and condition of your
air filter directly influences the running life span of your engine.
Do not
skip air filter maintenance!
Clean the outside of the engine of accumulated dirt, oil, and grime.
Accumulated grime will decrease the engine’s ability to cool itself.
To maintain optimum radio system performance, the RX Power Pack
(receiver battery) should be recharged after each hour of runtime.
Tighten the wheel nuts (especially on the left side). Use the 8mm end
of the included glow plug wrench.
After each running session:
Perform after-run maintenance on the engine. This clears the engine
of destructive moisture and other corrosive deposits.
This is extremely
important for the life of the engine. Read on for after-run
maintenance procedures.
Inspect the gears for wear, broken teeth, or debris lodged
between the teeth
I
nspect the vehicle for obvious damage or wear. Look for:
1. Loose or missing screws
2. Cracked, bent, or damaged parts
3. Cut or loose wiring
4. Cut or kinked fuel lines
5. Signs of fuel leakage
Other periodic maintenance:
Connecting rod: The connecting rod should be replaced when the
piston and sleeve are replaced. Also replace the piston wrist pin and
G-clip whenever the connecting rod is replaced. As with other
internal engine components, connecting rod life depends engine’s
usage and the quality and frequency of the engine maintenance.
Inspect the connecting rod after 3-gallons of fuel have been used.
Slipper clutch pads (friction
material): Under normal use, the
friction material in the slipper clutch
should wear very slowly. If the
thickness of any one of the slipper
clutch pads is 1.8mm or less, the
friction disc should be replaced.
Measure the pad thickness using calipers or measuring against the
diameter of the 1.5 and 2.0mm hex wrenches provided with the model.
Piston/sleeve: The life of the piston and sleeve will
vary greatly with how the engine was used and
maintained. The piston and sleeve should be
replaced when they no longer seal effectively (loss
of compression). Symptoms include the engine
being difficult to start when warm, stalling when
warm, and stalling when throttle is suddenly closed
to idle. Replace the wrist pin and G-clip whenever
the piston and sleeve are replaced.
RX Power Pack: Even though the highest quality
cells are used in the Traxxas RX Power Pack, over
time, use and charging will reduce the capacity and
overall runtime. Completely discharging the battery
and frequently “topping off” partially discharged
batteries contribute to reducing the battery pack’s
charge capacity. When the batteries run time
between charging is no longer acceptable,
the RX Power Pack should be replaced.
After-run Procedure
You must perform after-run maintenance on your Traxxas engine whenever
the model will be stored for longer than a few hours. Taking the time to
prepare your engine for storage will reward you with longer engine life,
easier starting, and better performance.
When a nitro engine is shut off, some excess unburned fuel remains in the
engine. The methanol in model engine fuel is hygroscopic, which means it
easily attracts and absorbs moisture. This moisture can cause rust and
corrosion on the steel engine parts (crankshaft, bearings, wrist pin and
starter shaft) if the fuel is not removed from the engine. There are after run
oil products available from your hobby dealer or you can use WD-40™,
Maintaining and Storing Your Revo
If the engine is worn or
damaged enough to require
replacing the piston, sleeve,
or connecting rod, consider
exchanging your old engine
for a brand new engine
under the terms of the
Traxxas Lifetime Engine
Replacement Plan (ERP). It
could save you time and
effort. Details are in your
model’s documentation
package.
The TRX 3.3 Racing Engine is
designed to be easy to
rebuild. Critical engine
components such as the
crankcase, crankshaft, and
engine bearings are made
to extremely high quality
standards and should under
normal circumstances
outlast multiple sets of
pistons, sleeves, connecting
rods, and wrist pins
(reciprocating assemblies).
It could be more economical
for you to continue to use
your good bearings and
crankshafts, and simply
replace the reciprocating
assembly as needed. Engine
assembly is not difficult and
replacing the reciprocating
assembly does not require
any special tools or skills.
Revo 3.3
41
a common household lubricant. To ensure your TRX 3.3 Racing Engine is
protected from internal corrosion, use the following procedure:
1. Whenever possible, shut off the engine by pinching the fuel line
closed. This allows most of the excess fuel to be consumed by the
engine. Be sure the throttle is in the idle position. You may have to
pinch the fuel line closed for several seconds before the engine stops.
2. Completely empty the fuel tank. Use your fuel-dispensing bottle to
suck out the old fuel. Do not mix the old fuel with your fresh fuel
supply. If you leave fuel in the tank, transporting or handling your
Revo may cause fuel to run into the engine.
3. With the fuel tank empty and the throttle at the idle position, try to
start the engine. The engine will most likely start and run for a few
seconds as it uses up any fuel remaining in the engine and fuel lines.
4. Once the engine stops, clean the outside of the engine with
compressed air or spray motor cleaner. Once the engine is clean and
dry, remove the glow plug power wire, glow plug, and air filter.
5. Open the throttle fully and spray a one-second burst of WD-40 into the
carburetor and into the glow plug hole (Caution! Wear safety glasses to
prevent spray from getting into your eyes). If you are using after-run
oil, follow the manufacturer’s instructions.
6. Place a rag or paper towel over the engine to catch any WD-40 or after-
run oil that may come out the carburetor or glow plug hole.
7. Connect the EZ-Start controller to the model and spin the engine for
10 seconds.
8. Remove the rag or paper towel and repeat steps 5–7 two more times.
9. Clean and re-oil the air filter so it will be ready for use next time. See
page 23 for air filter maintenance instructions.
10. Replace the glow plug, reconnect the glow plug power wire, and
reinstall the air filter.
Clearing a Flooded Engine
If the engine is primed for too long during startup, then it can become
flooded with fuel. When the engine is flooded it will no longer turn due to
excess fuel in the combustion chamber preventing upward movement of
the piston. Use the following procedure to clear a flooded engine:
1. Remove the blue glow plug wire.
2. Remove the glow plug and gasket with the glow plug wrench supplied
with your model. A 5/16 or 8mm nut driver will also work.
3. Turn the model upside down and plug in the EZ-Start controller.
4. Push the EZ-Start button for several seconds to clear the engine
of excess fuel. Do not look into the glow plug hole while the
engine is spinning or you could spray fuel into your face!
5. Turn the model over and reinstall the glow plug and gasket.
6. Reconnect the blue glow plug wire to the glow plug.
7. Reconnect the EZ-Start controller.
8. Do not prime the engine. Pull the throttle to 1/2 throttle and push the
EZ-Start button. The engine should start immediately.
Piston stuck at “top dead center” (TDC)
“Top dead center” is the position where the piston is
at the very top of the tapered sleeve. Occasionally an
engine can get “stuck” at this position. This is most
likely to happen on new engines during break-in, but
can also happen at other times. If the engine is stuck
at TDC, use the following procedure to release the
piston from the sleeve:
1. Remove the glow plug using the included tool or
8mm (5/16") nut driver and verify that the piston
is at the top of its stroke.
2. Turn the Revo over and locate the flywheel through
the cutout in the chassis. Insert a flat blade
screwdriver as shown between the chassis and
flywheel. Using the chassis for leverage, rotate the
flywheel counterclockwise by pressing down on
the screwdriver. The flywheel will turn, unsticking
the piston from the sleeve.
3. Put two or three drops of light machine oil into
the glow plug hole to lubricate the piston and
sleeve. Do not use too much oil. It will hydro-lock
the engine. Verify the starter will spin the engine
with the glow plug out.
4. Rotate the flywheel so the piston is at bottom
dead center and replace the glow plug with
gasket. Reconnect the blue glow plug wire.
5. You should now be able to start the engine with the EZ-Start.
Denatured alcohol
(available from home
centers and paint supply
stores) in a spray bottle is
an extremely effective
cleaner. Be sure to wear
safety glasses and gloves
when working with
denatured alcohol.
Be sure to follow proper
maintenance and storage
procedures to avoid
damage to your engine
and other components of
your Revo.
Don’t put the fuel from
your tank back into your
fuel jug. Dispose of it
properly, following city or
county regulations.
Always wear eye
protection when using
compressed air or spray
cleaners and lubricants.
Maintaining and Storing Your Revo
Top Dead Center
Bottom Dead Center
42
Revo 3.3
This advanced tuning guide will take you one step further into the cutting
edge technology that has been designed into Revo. Follow the instructions
provided here to take advantage of Revo’s maximum performance
potential.
Suspension and Alignment Settings
Caster Adjustment
The caster angle of the front
suspension may be used to adjust the
understeer (push)/oversteer handling
characteristics of the model.
Generally, increasing the caster angle
will move the truck towards an
oversteer condition (more traction on
the front tires, less on the rear tires).
Decreasing the caster angle will
create a tendency towards understeer
(pushing in the turns). From the
factory, the front suspension is set to
a caster angle of 10-degrees. The rear
caster angle is not adjustable. The
caster angle of the front suspension can be adjusted from 5° to 15°. Adjust
the caster by positioning the caster adjustment shims on the upper control
arms of the front suspension as shown in the table below:
Caster Angle, and Bump Steer
Bump steer is unwanted change in the steering angle of the front wheels
as the suspension travels up and down. It can result in unstable and
unpredictable handling. Bump steer is affected by the position of the outer
toe link end on the axle carrier. From the factory, the toe links are positioned
so that bump steer is virtually eliminated (about 3/100 of a degree through
the entire range of travel). When the caster angle is changed, the outer toe
link end should be repositioned on the axle carrier to maintain zero bump
steer geometry. Adjustment is achieved using the shims and hollow balls
provided with the vehicle. Refer to the Bump Steer Elimination chart on
page 43, and look up your caster angle setting to find the correct position
for the outer toe links. Positioning the toe-links correctly will maintain the
original factory geometry and eliminate the unwanted steering angle
changes caused by bump steer.
Roll Center
There are two holes on the bulkheads
to mount each upper suspension arm.
The roll center of the vehicle can be
raised by mounting the upper control
arm in the lower of the two holes. This
will effectively increase the roll stiffness
of the vehicle (similar to installing
swaybars). Adding roll resistance to
one end of the vehicle will tend to add traction to the opposite end. For
example, increasing roll resistance in the rear by installing the upper arms
in the lower holes will provide more traction for the front wheels and
potentially more steering. Installing the upper arms in the lower holes on
the front and rear will increase overall roll resistance without changing the
handling balance. The arms are installed in the upper position from the
factory to make the truck easier and more forgiving to drive and less likely
to traction roll in turns. The lower holes should be reserved for track tuning.
Note: When the upper suspension arms are moved to the lower holes,
the front outer toe link ends and the rear toe control links should be
repositioned to eliminate bump steer. Refer to the Bump Steer Elimination
chart on page 43, and look up your suspension combination (caster angle
and roll center position) to find the correct position for the front outer toe
links and the rear toe control links. Adjustment is achieved using the shims
and hollow balls provided with the vehicle.
Rockers (Progressive Rate/ Suspension Travel)
One of the most exciting aspects of Revo’s suspension is the inboard shock
(damper) arrangement that uses pivoting rockers to translate vertical wheel
travel into linear shock motion. The rockers can be changed to increase or
decrease the maximum wheel travel and also to change the progressive
rate of the suspension.
The progressive rate determines how much the force at the wheel
produced by the springs being compressed (wheel force) will vary with
suspension travel (or vertical travel of the wheel). On a progressive
suspension arrangement, the wheel force will increase at a faster and faster
rate as the suspension is compressed. It feels as though the shock spring
gets progressively stiffer the more you compress the suspension. On a
linear suspension arrangement, the wheel force increases linearly as the
Caster
5.0°
7.5°
10.0°
12.5°
15.0°
In Front of
Hinge Pin Boss
None
One
Two
Three
Four
Behind
Hinge Pin Boss
Four
Three
Two
One
None
Number and Position of Caster
Adjustment Shims (Front Upper Control Arm)
Caster adjustment shims (2 front, 2 rear)
Vertical
Ground plane
10°
Upper Control Arm
Upper Mounting Holes
Upper Control Arm
Lower Mounting Holes
Upper Control Arm
Upper Mounting Holes
Upper Control Arm
Lower Mounting Holes
Advanced Tuning adjustments
suspension is compressed. The spring does not feel any stiffer, even when
the suspension is fully compressed. This provides a very “plush” feeling
suspension with seemingly bottomless suspension travel.
A total of four different rocker arm sets are available for Revo. All rocker
arms except the Long Travel rocker arms will allow the wheel to travel a
total of 90mm in the vertical direction. From the ride height position, the
wheel will be able to travel 60mm in the upward direction (bump), and
30mm in the downward direction (droop). The Long Travel rocker arm
increases total travel to 120mm. The progressive rate can be increased or
decreased by installing different rocker arm sets. The rockers are labeled
Progressive 1 to Progressive 3. Progressive 1 rockers will provide a low
progressive rate that maintains consistent damping force across through
the whole range of suspension travel. These are best for extremely rough
terrain that requires maximum suspension articulation. Progressive 3
rockers use high progressive rate that will improve high-speed cornering
on smooth surfaces by providing a firmer feel. Body roll, brake dive and rear
squat will also be reduced. Always change all four rockers as a complete set.
Do not mix rates and travel.
Using rockers with lower progressive rate may require the use of stiffer
springs to maintain proper spring pre-load and ride height. The spring
pre-load adjuster on each shock is designed for minor adjustments. If the
adjuster needs to be turned all the way down (compressing the spring) in
order to maintain proper ride height, then the next stiffer spring should
be used.
The chart below demonstrate the effect of the various rocker arms on
wheel force as the suspension is compressed. On the progressive rate,
wheel force is light at first and increases as the suspension is compressed.
Bump Steer Elimination Chart
The illustrations and the following table detail the position of the outer toe
link end for various caster and roll center settings to eliminate bump steer.
The shims and the hollow balls used to adjust bump steer are provided
with your vehicle.
Front
Rear
When the rear upper control arms
are mounted in the lower of its two
mounting holes in the bulkhead (roll
center), the tall hollow ball should be
used as shown.
Revo 3.3
43
Rocker Arm
Progressive 1
Progressive 2
(installed)
Progressive 3
Long Travel
(
included)
Total Travel
90mm
(60mm up/30mm down)
90mm
(60mm up/30mm down)
90mm
(60mm up/30mm down)
120mm
(80mm up/40mm down)
Progressive Rate
Low
Medium
High
Low
Outer Toe Link End Setup
Caster
5° 7.5° 10° 12.5° 15°
Control Arm
Mounting Hole on
Front Bulkhead
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Standard
Hollow Ball
Thin Shim
Thick Shim
Thin Shim
Standard
Hollow Ball
Thick Shim
Tall Center
Hollow Ball
Thick Shim
Standard
Hollow Ball
Thin Shim
Thick Shim
Thin Shim
Standard
Hollow Ball
Advanced Tuning Adjustments
When using Long Travel
rockers, A correspondingly
thicker shock oil (or pistons
with smaller diameter
bypass holes) should also
be used to ensure a proper
relationship between the
spring and damping forces.
Constant Rate Travel
Wheel Force
0
2
4
6
8
10
12
14
16
18
20
10 20 30 40 50 60 70 80 90
Progressive Rate Travel
Tall Center
Hollow Ball
Shock Tuning
Shock Pistons
The shock pistons can be replaced with
the available optional pistons to vary
the amount of damping. Optional
pistons with bypass holes that are
larger or smaller (1, 2, or 3) than the
factory installed stock pistons can be
used to decrease or increase damping
respectively. Change the pistons if you
only have one weight of shock oil
available to you. From the factory, Revo
is equipped with #1 pistons in the front
and #2 pistons in the rear.
Shock disassembly
The shocks must be removed from
the vehicle and disassembled to
change the pistons. Use the shock
exploded views included with the
model to aid in the assembly process.
1. Remove the spring and lower
spring retainer from the shock.
2. Remove the shock cap (A) and
empty the shock body of shock oil.
3. Remove the lower cap (B) and
the X-ring from the shock body.
4. Use side cutters to grip the shock
shaft just above the rod end (C).
Remove the rod end from the shock
shaft using the suspension multi tool (C).
5. Remove the shock shaft with piston from the shock body out through
the top of the shock body.
Shock assembly
1. Replace the stock piston with desired optional
piston. Be careful not to lose the small washer
located below the piston.
2. Position the new piston onto the shock shaft
above the small washer. Grip the threads of
the shaft with side cutters or needlenose pliers
and tighten the nut with the 4-way wrench to secure the assembly.
3. Insert the shock shaft assembly through the shock body until the
piston bottoms out.
4. Lubricate the shaft and X-ring with silicone oil.
5. Install the X-ring over the shaft and into the bore of the shock body.
6. Install the lower cap using the suspension multi tool (B).
7. Slide the bump stop onto the shaft.
8. Grip the shaft close to the threads with needle nose pliers or side
cutters and thread the rod end onto the shock shaft until the rod end
bottoms out (C).
9. Fill the shock with new silicone shock oil up to the top of the
shock body. Slowly move the piston up and down (always keeping it
submerged in oil) to release the air bubbles. Let the shock sit for a
few minutes to allow any remaining air bubbles to surface.
10. Slowly thread the upper cap with the installed shock bladder onto the
shock body with the suspension multi tool (A). The excess oil will bleed
out of the small hole in the shock cap. Tighten the shock cap until
snug. Use the included steel shock wrench to hold onto shock body
while tightening.
11. Reinstall the spring and lower retainer.
Transmission and Differential tuning
Adjusting the Gear Ratio
The gear ratio on Revo can be adjusted for different conditions that may
require either increased acceleration or increased top speed. Adjusting the
gear ratio is accomplished by changing the clutch bell on the engine
and/or the spur gear (slipper clutch gear) on the transmission. From the
factory, Revo is equipped with a 15-tooth clutch bell and a 38-tooth spur
gear. This combination will provide a good balance of acceleration and top
speed. Optional spur gears and clutch bell gears are listed on your parts
list. Refer to the chart on page 45 for possible gearing combinations
Adjusting the Two-Speed Ratios
Revo is equipped to allow adjustment to the two-speed by installing
optional close and wide-ratio gearsets. This requires transmission removal
and disassembly (see www.Traxxas.com for detailed instructions). The close
ratio gearsets will reduce top speed slightly but will provide more powerful
acceleration by reducing engine rpm loss when shifting from 1st gear to
2nd gear. The wide ratio gear set is installed in the Revo 3.3. The additional
horsepower and torque output of the TRX 3.3 engine provides seamless
shifting even with the larger gap between first and second gears.
44
Revo 3.3
Advanced Tuning Adjustments
A. Tighten/Loosen Upper Cap
C. Remove/Install Rod End
B. Tighten/Loosen Lower Cap
Multi-tool Shock Functions
2
2
2
1
1
1
3
3
3
Shock Piston Hole Sizes
Piston 1: 1.10 mm
Piston 2: 1.00 mm
Piston 3: 0.95 mm
Never slide the threads on
the shock rod past the
X-ring seal when it is
installed and compressed
by the bottom cap of the
shock. Doing so will
damage the seal and cause
shock oil to leak.
Piston Installation/Removal
The following gear ratio chart shows the available combinations with
optional spur gears, clutch bells, and two-speed gear sets.
Tuning The Sealed Gear Differentials
Revo’s front and rear gear differentials allow the left and right wheels to spin
at different speeds while turning so that the tires do not scuff or skid. This
decreases the turning radius and increases steering performance.
The performance of the differentials can be tuned for different driving
conditions and performance requirements. The differentials are filled with
silicone differential fluid, and are sealed to maintain consistent long-term
performance. Changing the oil in the differential with either lower or higher
viscosity oil will vary the performance characteristics of the differentials.
Changing to a higher viscosity oil in the differential will reduce the tendency
for engine power to be transferred to the wheel with the least traction. You
may notice this when making sharp turns on slick surfaces. The unloaded
wheels on the inside of the turn have the least traction and tend to spin up
to extremely high rpms. Higher viscosity (thicker) oil causes the differential to
act like a limited-slip differential, distributing more equal power to the left
and right wheels. Revo will generally benefit from higher viscosity oil when
climbing, rock crawling, or racing on low traction surfaces.
Note: Heavier oil will allow power to be transferred even with one or more
tires off the ground. This can make the vehicle more likely to overturn.
From the factory, both the differentials are filled with SAE 30,000W viscosity
silicone oil. Only use silicone oil in the differentials. Traxxas sells SAE 10,000W
and SAE 50,000W viscosity oil (see your parts list). The differentials have to be
removed from the vehicle and disassembled to change/replace oil.
Installing the Long Travel Rockers
Use the exploded views included with the model to aid in the installation
process. All of the rockers have labels identifying their proper location; RF
(right front), LF (left front), RR (right rear), and LR (left rear).
Note: The
exhaust system must be removed to access the rear rocker arms.
1. Remove shock absorbers
Remove the screws that secure the shocks to the chassis shock mounts,
and to the rocker arms.
2. Install long travel shock springs
Replace all four of the 90mm travel shock springs with the four 120mm
long travel shock springs. The front shock springs are indicated by a silver
dot, and the rear shock springs are indicated by a blue dot.
3. Install long travel rockers
Replace the 90mm travel rockers with the long travel rockers by removing
the four 4x6 buttonhead cap screws from the rocker pivot posts. Remove
the 5x11 ball bearings from the rockers. Install the same 5x11 ball bearings
in the long travel rockers. Secure the long travel rockers to the pivots with
the same 4x6 buttonhead cap screws.
4. Locate push rods
Make sure that all four of the suspension push rods are located
and secured into the middle position (marked LT) on the lower
suspension arms.
5. Reinstall shock absorbers
Reinstall all four shock absorbers back into their respective locations.
Revo 3.3
45
2nd gear sets
17T/39T
(Standard)
16T/40T
(Close)
18T/38T
(Wide)
Gear
1st
2nd
1st
2nd
1st
2nd
36
21.18
14.69
21.18
16.01
21.18
13.52
38
22.36
15.51
22.36
16.90
22.36
14.27
# of Spur Gear Teeth
With 16T Clutch Bell
2nd gear sets
17T/39T
(Standard)
16T/40T
(Close)
18T/38T
(Wide)
Gear
1st
2nd
1st
2nd
1st
2nd
36
24.21
16.79
24.21
18.30
24.21
15.45
38
25.55
17.72
25.55
19.31
25.55
16.31
# of Spur Gear Teeth
With 14T Clutch Bell
2nd gear sets
17T/39T
(Standard)
16T/40T
(Close)
18T/38T
(Wide)
Gear
1st
2nd
1st
2nd
1st
2nd
36
22.59
15.67
22.59
17.08
22.59
14.42
# of Spur Gear Teeth
With 15T Clutch Bell
(Standard)
40
23.54
16.32
23.54
17.79
23.54
15.02
40
26.90
18.66
26.90
20.33
26.90
17.17
40
25.10
17.41
25.10
18.97
25.10
16.02
Advanced Tuning Adjustments
Use higher viscosity
(thicker) oil for:
More power to the wheels
with the most traction.
Racing on low-traction
smooth surfaces .
Better performance for
climbing on uneven terrain.
Using lower viscosity
(thinner) oil for:
More power to the wheels
with least traction.
Racing on low-traction
rough surfaces.
2nd gear sets
17T/39T
(Standard)
16T/40T
(Close)
18T/38T
(W
ide)
Gear
1st
2nd
1st
2nd
1st
2nd
36
19.94
13.83
19.94
15.07
19.94
12.72
38
21.04
14.60
21.04
15.90
21.04
13.43
# of Spur Gear Teeth
With 17T Clutch Bell
40
22.15
15.36
22.15
16.74
22.15
14.14
*stock configuration out of the box
38
23.85
16.54
23.85
18.03
23.85*
15.22*
46
Revo 3.3
Index
ABC, 20
After-run procedure, 40
Air density, 31
Air filter, 6, 19, 20, 23, 33
cleaning, 23
foam, 20
Air intake, 19
Air/fuel mixture, 24
Air/fuel ratio, 24
Airflow, 33
Alignment, 36
bump steer, 42, 43
caster, 42
caster angle, 42
configurations, 37
maximum limits,37
negative camber, 36
positive camber, 36
roll center, 42
settings, 36
static camber, 36
toe, 36
Altitude, 29
Ambient temperature, 32
Antenna (receiver), 7, 9, 13
mount, 6
Antenna (transmitter), 9, 17
Atmospheric conditions, 24, 32
Axle carrier, 6
Axle pins, 8
Barometric pressure, 32
Baseline setting, 32
Batteries, 11, 16
alkaline, 5
care, 12
charging,11, 12
compartment, 9, 11
mAh, 10
NiCad (nickel-cadmium), 10, 11
NiMH (nickel-metal hydride),10, 11
receiver, 12
RX pack (5-cell pack), 5, 10
transmitter, 11
BDC (Bottom Dead Center), 20, 41
Body mount, 6
Brake, 6
adjustment, 39
linkage adjustment, 39
pad wear and replacement,39
shoulder screw adjustment, 39
tension adjuster, 6
Break-in, 20, 28
starting, 28
Tank 1, 29
Tank 2, 29
Tank 3, 29
Tank 4, 29
Tank 5, 29
Tank 6, 29
winter, 30
Bulkhead, 6
Bumper, 6
Bumper Mount, 6
Carburetor (carb), 19, 20, 24
adjustments, 24
fine-tuning, 32
slide carburetor, 21
venturi, 24
Channel, 9, 10, 16
Channel number, 10
Charger, 26
Charging jack, see also Batteries;
charging, 6, 12
Chassis, 6
Clean-out, 20
Clearing your frequency, 10
Clutch bell, 19, 45
mesh, 38
Combustion chamber, 20
Connecting rod, 20
maintenance, 40
Cooling fins, 20
Crankcase, 19, 20
Crankshaft, 19, 20
Crashing,
33
Crystal (X-tal), 10, 16
Customer service, 3
Cylinder sealing, 28
Dampers (shocks), 6
center-to-center distance, 35
damper oil, 35
pistons, 44
pre-load adjuster, 6
replacing oil, 35
Decals, 8
Differential, 6
oil, 45
tuning, 45
Drivetrain friction, 33
Driving, 33
tips, 33
Dyno, 20
E-mail, 3
Engine, TRX 3.3
clearing a flood, 41
cooling, 33
cutting out, 30
detonation, 31
hesitation, 31
high altitude operation, 29
lubrication,
22, 25, 32
overheating, 30, 31
priming, 21, 28
revving, 33
shut-off clamp, 6, 19, 27
sluggish, 29, 31
stalling, 28, 31, 40
starting, 27, 28
temperature, 28, 30, 32
terms, 20
tuning, 30
tuning by temperature, 32
Exhaust, 19
EZ-Start, 19, 20, 26
battery, 26, 27
controller, 19
Cush Drive™, 26
drive unit, 19
Glow Plug LED, 27
motor, 6,
19
Motor LED, 27
plug, 6, 19
glow plug wire, 19
ground wire,19
negative wire, 19
positive wire, 19
protection mode, 27
Smart Start™, 26
using, 27
Fit, 20
Flag color,
10
Flame-out, 20
Flipping,
33
Flywheel, 19
Frequency band, 10
Fuel (Top Fuel), 5, 20, 22, 41
break-in, 28
dispensing bottle, 5
flow, 22, 24
handling, 22
other fuels,
22
unburned, 27, 40
Revo 3.3
47
Fuel cap, 6
Fuel intake, 19
Fuel line (fuel tubing), 6,
19, 20
Fuel mixture, 20, 24
Fuel tank, 6,
19
filling, 23
Gear ratio, 44
Glow plug, 20
driver, 21
glow plug wire, 19
Half shaft, 6
Head (cylinder head), 19, 20
Head protector, 19
Header, 6, 21
High-speed needle, 19, 21
adjustment,31
Humidity, 31
Idle speed screw, 19, 21, 25
adjustment, 32
Jumping, 33
Lean, 21
leaning the mixture, 21
maximum safe lean setting,
31
Low-speed needle, 19, 21
adjustment, 31
Maintenance, 40
Moisture,
33
Multi-tool, 5, 35, 44
Needle valve, 21
Neutral position, 10
Nitromethane (Nitro), 21
content, 21
percentage, 22
O-ring, 21
Obstacles,
33
On/Off switch (receiver), 6, 9, 16
OptiDrive, 6, 10
programming,15
Pinch test, 31
Pipe, 6, 19, 21
Pipe hanger, 6
Piston, 21
maintenance, 40
stuck at “top dead center”, 41
Pivot balls, 6
adjusting pivot ball caps, 35
Port, 21
Pressure line, 6, 19
Punch, 21
Push rods, 6
Quick Start, 7, 8, 11, 12, 13, 16, 17,
22, 26, 27, 28, 30, 33, 40
Radio interference, 4
Radio system, 9
adjustments, 14
controls,14
range-testing, 17
rules, 16
terminology, 10
Range, 13, 16
Receiver, 6, 9, 10, 16
Required equipment, 5
Reverse,
17, 33
Rich, 21
Ride height, 34
Rockers, 6, 42
installing, 45
Roll hoop, 6
Rollover,
33
rpm, 21
RX Pack, 10
Safety, 4, 8, 41
Servo chart, 15
Servo reversing switches, 9, 15
Servo Saver, 39
Shift button, 9
Shift rod, 6
Shifting servo, 6, 9, 10, 17
Shipping, 3
Skid plate, 6
Sleeve, 21
maintenance, 40
Slipper clutch, 6
adjusting, 37
pads, 40
Smoke, 30
Spur gear, 6, 45
changing, 38
mesh, 38
Stall, 21
Steering servo(s), 6, 9, 10, 17, 38
Steering system, 38
adjusting, 38
servo horn link, 39
Steering trim, 9, 10, 14
Steering wheel, 9
Storage, 40
Supplies, 5
Support, 3
Suspension, 34
maximum limits, 37
ride height, 35
rockers,42
springs, 34
total travel, 43
tuning, 34
Suspension arm, 6
TDC (Top Dead Center), 21, 41
Temperature gauge, 32
Throttle arm, 19
Throttle neutral adjust, 9, 14
Throttle trigger, 9
Throttle trim, 9, 10, 14, 17
Throttle/brake servo, 6, 9, 17
Tire gluing, 8
Tools, 5
Transmission, 6, 17
basic tuning, 37
gear ratio, 44
two-speed access plug,
6
two-speed adjustment, 38
two-speed ratio,44
Transmitter, 9, 10, 11, 14, 16, 17, 33
power indicator,9, 11
power switch, 9
Traxxas Lifetime Engine
Replacement Plan, 40
Trim, see also Throttle trim,
Steering trim, 10
Tuning adjustments, 34
Advanced, 42
Basic, 34
Turn, 24
Turnbuckle, 6
Two-speed, see Transmission, 38
Wear-in, 21
Weather conditions, 32
Wheelies, 33
Wheels, 8
Wiring Diagram, 9
WOT, 21
Y Adapter, 10
Index
owners manual
1
1
00 Klein Road, Plano Texas 75074
1-888-TRAXXAS
060105
MODEL 5309