CGN208-D3 SEMI-AUTOMATIC CAPSULE FILLING MACHINE

CGN208-D3

SEMI-AUTOMATIC

CAPSULE FILLING

MACHINE

User's Guide

User's Notice........................................................................................................................ 1

Safety Precautions................................................................................................................2

Chapter 1 Overview............................................................................................................ 7

1.1 Introduction....................................................................................................................7

1.2 Working principle........................................................................ 错误！未定义书签。

1.3 Work order................................................................................................................... 11

1.4 Requirements............................................................................................................... 11

1.5 Main Specifications..................................................................................................... 12

1.6 Disposal of the machine...............................................................................................12

Chapter 2 Transportation and Storage of Machines.......................... 错误！未定义书签。

2.1 Machine packaging...................................................................................................... 13

2.2 Transport of the machine............................................................................................. 13

2.3 Storage of the machine during transportation..............................................................15

Chapter 3 Machine installation.......................................................................................... 15

3.1 Machine unpacking and placement..............................................................................15

3.2 Installation................................................................................................................... 16

Chapter 4 Machine Operation............................................................错误！未定义书签。

4.1 Machine power operation............................................................................................ 17

4.2 Touch screen operation................................................................................................ 18

4.2.1 Operation interface meaning.....................................................................................18

4.2.2 Daily boot operation................................................................................................. 21

Chapter 5 Mold Replacement............................................................ 错误！未定义书签。

5.1 Unloading the mold..................................................................................................... 24

5.2 Install and debug mold.................................................................................................24

Chapter 6 Common Faults and Treatment of Equipment................ 错误！未定义书签。

Chapter 7 Equipment Cleaning Procedure....................................... 错误！未定义书签。

Chapter 8 Equipment Maintenance and Lubrication Rules.............

错误！未定义书签。

8.1 Lubrication of the machine.......................................................................................... 29

8.2 Machine maintenance.................................................................................................. 30

Chapter 9 Random Tools of Equipment.............................................................................30

9.1 Random tools (should be subject to the packing list).................................................. 30

9.2 Random spare parts......................................................................................................31

Attached Drawing..............................................................................

错误！未定义书签。

User’s Notice

Welcome to use Wenzhou Jienuo Machinery Technology Co., Ltd.

products. You will be greeted by our company with warm, timely and

thoughtful service.

As a part of the machine, this manual provides users with detailed

instructions on the installation, operation and maintenance of the machine.

It will remind the user of all safety-related problems and the safe disposal

of the machine in the case of packaging and unpacking.

In order to ensure the machine can be used correctly, before using

this machine, please read the instructions carefully by the person in

charge of the relevant department that installs and uses the company's

machines, and instructs the relevant operators and maintenance

technicians to read the relevant parts of this manual, and strictly follow

Instructions to operate so that you can maximize the capabilities of this

machine.

The dimensions and specifications of the mechanical structure

contained in this manual are not binding, the dimensions and

specifications are subject to adjustment without notice.

This operation manual contains the installation and usage

instructions of the consumable parts of the machine. For details, please

refer to the relevant chapters.

Please keep this manual properly and give it to the user of the

machine.

Safety Precautions

1. Interpretation of the logo

：

Attention

Danger:Electricity

Prompt ground point

2. Safety device

During the operation of this machine, the operator cannot touch its

rotating parts or moving parts.

The filling machine is also equipped with an emergency stop switch.

When the machine is in an emergency, the operator can stop the machine

through the emergency stop switch. The emergency stop switch is

installed on the control panel.

The lower cover must not be opened while the equipment is in

operation.

Note: If the machine is improperly operated, it will cause

personal injury to the user and damage the machine and other assets!

3. General safety regulations

The following safety regulations are used to ensure your personal safety.

For your safety and the safety of others, please strictly abide by the safety

regulations of this manual to reduce the risk of accidents.

a) Anyone who has not carefully read and fully understood this

manual shall not attempt to move, install or operate the system of

this machine. If in doubt, please consult your superior.

b) Please make sure that all protective devices and safety doors have

been correctly installed before starting.

c) Please ensure that all protective devices have been correctly

installed before starting.

d) Never place tools, mechanical parts or other unsuitable materials

in or on the equipment.

e) Once a failure occurs, immediately press the emergency stop

switch, and no operation is allowed while the machine is

running.

f) Even if the main switch is in the "off" position, the operator

should pay special attention because the machine is still

connected to the power cord.

g) Before restarting the machine after maintenance or repair, make

sure that all protective devices and protective covers are properly

installed.

h) Please be careful and keep in mind that your operation is closely

related to the safety of your personal life and that of others.

i) When moving or removing components of this machine, be sure

to follow the relevant instructions.

j) This machine is only for the operation of qualified technicians,

especially the work related to electrical components.

k) When the machine is in operation, please make sure that no other

people enter the rotating work area or the bottom of the machine.

l) Please make sure the switch button of the machine operation

screen is not blocked, especially the operation of the "emergency

stop" switch.

m) Pay attention to the installation of the wire, and make sure that

the staff does not trip due to the wire installed. The wire must not

be squeezed or damaged to avoid accidents caused by current.

n) The relevant operators must carefully understand and strictly

abide by the general safety regulations. Any failure to comply

with the provisions of this manual may result in personal injury

and damage to machine parts.

o) The power must be completely cut off during maintenance

operations. Electrical and mechanical maintenance operations

can only be operated by qualified person.

4. Special Warning

a)The end user is solely responsible for the possible hazards caused

by the materials used. This includes staff exposure or inhalation

of harmful liquids, gases, mist, fumes and dust. Risk of fire or

explosion caused by materials. Biological or microbiological

hazards caused by materials.

b) This equipment shall not be used for the production of products

in violation of laws and regulations. If the end user uses this

equipment for illegal production, our company will not be

responsible.

5. Instructions for operators

Note: without the permission of our company, if the user modifies

any software and parts and puts them into use without permission,

our company will terminate the warranty right and assume no

responsibility.

The user of this machine must ensure that all operations are

carried out in full accordance with the instructions of this operation

manual. If the safety system of the machine changes for any reason,

the user shall bear the responsibility and risk.

a) Operators and maintenance personnel must have a local

medium-sized or above education background, have certain knowledge of

mechanical and electrical principles, have been trained by the authorized

representative of Ruian Rijin Machinery Co., Ltd., and make clear their

responsibilities for operation, setting, maintenance and maintenance.

Only those who are skilled in operation can operate on the machine. In

addition, the operators shall bear the responsibilities arising from

operation.

b) The operator will bring danger to the wrong operation of the

machine and the use of the machine under unconventional conditions. It

is the responsibility of each operator to operate the machine according to

the regulations. If there is a conflict between the machine and the original

device of the customer, it will bring danger. The operator should eliminate

the danger and ensure safety.

c) The person who operates the machine must ensure that it does not

injure itself or others during operation.

d) Danger to the wrong operation of the machine and the use of the

machine under unconventional conditions.

e) Regularly check whether the relevant personnel comply with the

safety operation regulations, and whether the danger can be found.

f) Operators and their maintenance personnel shall use necessary PPE.

6. Operation

There are a large number of moving substances, rotating or heating

elements inside the machine, so there is a high risk. It is forbidden to

expose long hair, wear loose clothes or wear jewelry and rings during

operation. The above behaviors may cause harm to human body. Wear

suitable clothes, use hairnet to protect long hair, do not wear jewelry.

a) Compressed air is under pressure. In case of improper operation,

explosions and other serious accidents may occur. When moving the

device, the pressure must be released first.

b) Before electrical work, the entire production line must be

disconnected from the power supply at the same time. You can turn off or

unplug the main plug. Note that work on electrical equipment must be

carried out in accordance with electrical engineering regulations.

Workshope must meet the following basic requirements:

In order to obtain safe working performance, and the materials are

not corroded, the working environment of the machine need grounding

protection device and ventilation and circulation device (in accordance

with GMP requirements). The studio must meet the following basic

requirements:

Humidity

：

40%

～

60%

Temperature：18℃-24℃

Highest altitude：Not higher than 1500 meters above sea level

Voltage

：

380V

，

Frequency： 50Hz

Power：4 kw

Storage temperature during transportation

：

-25℃

～

55℃

Note: the user must connect the power supply according to the

safety regulations of the country, and the power supply must be

equipped with overpressure protection device.

Environmental lighting requirements: the studio shall provide

sufficient lighting according to the production requirements. The

illumination of the main workshop should be 300 lux; the workshop

should have emergency lighting facilities.

7. Other matters needing attention:

The powder filled in the machine should comply with relevant national

laws and regulations, and no flammable, explosive, poisonous or

corrosive to the machine itself should be filled.

Chapter 1 Overview

1.1 Introduction

The main function of CGN208-D3 capsule filling machine is to

automatically fill the empty capsules with powder, pellets, etc.

The CGN208-D3 capsule filling machine is equipped with different

types of molds, which can fill hard capsules of #000 to #5, and the speed

can be adjusted. It adopts intermittent motion and multi-station plug

metering. It can complete the whole process of capsule filling, such as

turning the capsule, dividing the capsule, filling, closing the capsule, and

pushing out the finished product. The part in contact with the medicine

does not react with the medicine, conforms to the GMP standard, all

moving parts wear very little, and conform to ergonomics. It has the

characteristics of novel structure, advanced design, accurate dosage,

adjustable dosage, safety protection, timely statistical output, and high

probability of capsule loading.

The names of the main parts of the machine are shown in the figure

below

CGN208-D3 Capsule filling machine

1.2 Working principle

This machine has reasonable structure and beautiful appearance. It

adopts electric and pneumatic combined control. It is equipped with

electronic automatic counting device, programmable controller and

frequency converter speed regulating device. It can respectively complete

the actions of capsule positioning, separation, filling, and locking, instead

of Manual filling reduces labor intensity, improves production efficiency,

and the filling dosage is accurate, which conforms to the sanitation of

pharmaceutical enterprises.

Fuma casters

Electrical Interface

Keyhole

Emergency stop switch

Disc plate

Emergency stop switch

Bursting device

Capsule hopper

Distribution box

Keyhole

Start stop button

Outlet

Waste bin

Powder hopper

Powder filling

Capsule locking mechanism

Touch screen

1.3 Work order

a) Separate the capsule into the mold

With the operation of the machine, the hard capsules in the hopper

enter the sequence fork of the sequence device one by one to make the

capsule stand upright, and then pass through the capsule guide groove and

the shift fork to make the capsule turn around. The capsule under the

upper body of the cap is sent into the mold hole, the empty capsule is

pulled out by the negative pressure air under the lower mold sleeve, the

body cap is separated, the cap remains in the upper mold of the capsule

plate, and the body falls in the lower mold of the capsule plate.

The mechanism is equipped with automatic counting control. When

the mold is filled with capsules, the mechanism automatically stops at the

top dead center to ensure the convenience of the next operation. (Top

dead point: the point where the sac tube is just going down at the highest

point). It can also be stopped manually when it needs to be stopped

halfway. The speed of the machine is adjusted by the knob on the inverter,

and is equipped with an instrument to display the speed

In case of incomplete separation of some capsules, the mold can be

moved 1-2 circles by hand to promote complete separation under vacuum

adsorption.

b）Powder filling

The powder dosage filling device consists of a hopper, a stirring

mechanism, a filling mechanism, and a rotary reset mechanism. Put the

lower mold of the capsule plate filled with capsules into the filling station,

reset the filling mechanism, start the filling screw to fill the empty

capsules with powder, and while filling, the capsule plate rotates so that

all the empty capsules in the capsule plate are filled with powder.

c）Lock out the capsule

The mechanism is to lock the capsule (upper and lower molds

together) filled with medicine, and operate the top bag cylinder by

operating the button. Then, push the capsule mold by hand to reset the

thimble and push the capsule out into the finished product box.

1.4 Requirements

a）Power requirements

Voltage：220V±10V，3 phase

Frequency

：

50-60Hz±1 Hz

Power： 4.0kw

Note: The connection of the main power supply must conform to

the regulations of the country where the machine is used.

b）Gas supply requirements

In the cleaning station, clean compressed air needs to be added

Pressure

：

0.4

～

0.8Mpa

Air flow: 5 m

c）vacuum cleaner

The machine should be equipped with a vacuum cleaner when

working;

Displacement: 200m

/h。

Vacuum

：

-0.01 Mpa

～

-0.02Mpa

d)Vacuum pump

The machine has a built-in dry vacuum pump for removing the

capsule

Vacuum exhaust：6m

/h；

Vacuum pressure：150mbar。

e)Working environment conditions

Temperature：18℃～24℃；

Relative humidity: 40%～50%；

Environment: anti-corrosion and dust-proof

1.5 Main Specifications

a) Filling: Powder

b) Maximum productivity: 1-2.5 grains/hour;

c) Capsule loading rate: over 99%;

d) Frequency:20Hz ～60Hz；

e) Net weight: 470kg

；

f) Dimensions:(length×width×height): 1400mm×700mm×1630mm

1.6 Disposal of the machine

After the machine is scrapped, all the above components are

disposed of in accordance with local regulations.

Chapter 2 Transportation and Storage of Machines

2.1 Machine packaging

2.1.1 Packaging

The outer packing box of CGN208-D3 capsule filling machine is

composed of 4 detachable side panels, a bottom plate that can bear the

weight of the machine, and a top panel.

2.1.2 Box size

Dimensions

：

length=1400mm

width=780mm

height=1550mm

2.1.3 Fixing of the machine

Place the machine on the bottom plate, and fix it with 4 M12×110

bolts and nuts, so that the machine can be transported to the destination

by car or other transportation equipment.

2.2 Transport of the machine

2.2.1 Loading and unloading truck

During equipment loading and unloading, various safety rules are

strictly followed.

Use a rope with a load capacity of 1000 kg or more to hoist it to the

truck, or use a forklift to send it to a transportation tool. If a forklift is

used, spread the shovel as far as possible and insert it from the side

marked with the dimensions on the package

Note: Because the side panels and top panels around the packaging

box are relatively thin, the bottom plate is the main bearing weight

when loading and unloading the truck. When lifting with ropes or

belts, to prevent the packaging box from being deformed, local

protection must be done around the machine.

2.2.2 Transport

When transporting the packaging box with the machine separately,

the vehicle must have a load-bearing capacity of at least 500 kg. The

packaging box should be placed on the vehicle in a stable manner to

avoid violent bumps. If necessary, use a rope to fix it and protect it in

rainy days. Avoid rain. Mixing with other equipment is to avoid impact.

No other goods or heavy objects are allowed on the top of the packing

box.

When the goods arrive, they should conduct a visual inspection

together with the relevant personnel responsible for transportation. Any

abnormal appearance of the packaging box should be reported to the

relevant person in charge of our company in a timely manner.

Note: Any damage to the packaging box may cause problems

with the contents of the box.

2.3 Storage of the machine during transportation

The packaged machine must be stored in a ventilated, dark and

moisture-proof place. The boxes containing the machine cannot be

stacked on top of each other.

Chapter 3 Machine installation

3.1 Machine unpacking and placement

3.1.1 Remove the top plate and surrounding side plates, and use a

forklift to insert the bottom plate of the equipment to lift the equipment.

The forks of the forklift should be opened as far as possible, inserted from

the back of the machine, and then the machine is inserted. The forks of

the forklift should extend beyond the entire machine. width. Loosen and

remove the bolts fixed on the bottom plate of the machine, remove the

bottom plate of the packing box, and install four feet.

In order to obtain safe working performance and the machine

materials are not corroded, the working environment of the machine

should be controlled in a temperature (213)℃, relative humidity 40%

~60%, dust and corrosion protection environment

。

Note: The CGN208-D3 capsule filling machine cannot work in an

explosive environment; the medicines filled in the machine should

comply with relevant national regulations; no flammable, explosive

or toxic substances can be filled.

In order to obtain safe working performance and prevent materials

from being corroded, the following requirements should be met in the

machine installation workshop:

The above-mentioned power supply and gas supply facilities should

be provided in the site.

The highest altitude where the machine is located cannot be higher

than 1000 meters. If the altitude is higher than the requirement, please

contact our company.

Users should strictly follow the current laws and regulations of the

country where they are located.

3.2 Installation

3.2.1 Preparation before starting

Note: The operator or maintenance personnel of the machine

must try to prevent any liquid from splashing or penetrating into the

panel of the electric control cabinet or the inside of the machine.

1. Power connection method: Insert the external power plug into the

standard plug-in board, the plug-in board terminal L1 、 N and the

protective grounding PE terminal are in good contact.

2. Pneumatic connection method: When cleaning the residual powder in

the mold sleeve at the cleaning station, a clean compressed air source

with a pressure of 0.8Mpa is required. The air pipe with an outer diameter

of 8mm is drawn from the air source and connected to the air pipe

quick-installation plug on the back of the machine on.

3.2.2 Feeding

For capsule powder feeding, use stainless steel tools of appropriate size

and add the materials to the hopper

Note: If the operator feels uncomfortable with noise, he can use

anti-noise protective gear.

3.3 Safety instructions：

The machine's security protection has two modes

1. Maintenance operation mode

The protective door around the machine in this mode does not work. Only

professional maintenance personnel are allowed to use this mode. In an

emergency, pressing the emergency stop switch can stop the machine.

2. Run operation mode

This mode is a formal working mode. The glass doors around the

machine cannot be opened, and the machine will stop running if the glass

door is opened during operation.

Note: When mechanically connected, all motors cannot be

reversed. For the direction of rotation, see the correct direction

indication on the motor.

During the test, you can open the protective cover or emergency

stop button according to different modes, and then check whether the

machine stops correctly. Regardless of whether it is in maintenance

mode or operating mode, you need to unscrew the emergency stop

button and restart the machine to restart operation.

Forbid

：

a) When the protective door is opened or removed, it is forbidden to

operate in the "running" state；

b) In the case of reduced safety protection measures, only one person is

allowed to carry out the commissioning work;

c) In this case, the person cannot allow unauthorized personnel to

approach the machine, and only open one protective door as much as

possible;

d) The protective door should return to the closed state as soon as

possible.

Chapter 4 Machine Operation

4.1 Machine power operation

Operation sequence:

a) Insert the plug on the main power cord into the plug-in board;

b) Rotate the main switch 90° to the "on" position;

After the above operations, the touch screen lights up and the home page

of the startup is displayed.

Perform the above actions in reverse order when shutting down, and

unplug the plug.

4.2 Touch screen operation

4.2.1 Operation interface meaning

The operation of the machine uses a touch screen as a medium. In

order to prevent errors during the operation, it is necessary to explain the

meaning of each operation interface here. The interfaces are as follows:

Screen 1 Start home page

Main power cord

Air supply connector

Distribution box

Main power switch

Emergency stop switch

Touch screen

Language selection: choose the appropriate language according to your

needs

Screen 2 Operation screen

Reset button: click this button to reset production output

Reset button: click this button and the filling mechanism will restart

counting

Broadcasting frequency: set the working frequency of the frequency

converter

Turntable frequency: set the working frequency of the filling turntable

inverter

Screw frequency: set the working frequency of the screw inverter

Filling on button: Click this button to start the filling mechanism, the

turntable counting starts, when the turntable counting is completed, the

filling mechanism automatically stops working

Filling stop button: Click this button to stop the filling mechanism and

stop the turntable counting

Vacuum pump on button: click this button to start the vacuum pump

Vacuum pump stop button: Click this button to stop the vacuum pump

Broadcasting and opening button: Click this button to start the

broadcasting mechanism, and the broadcasting mechanism will start

counting. When the broadcasting is completed, the broadcasting

mechanism will automatically stop working.

Click button: click this button to broadcast a single step action

Air pump on button: click this button and the air pump starts to work

(the air pump is an optional accessory, if the air pump is not selected, this

button will not work)

Air pump stop button: Click this button to stop the air pump. The air

pump is an optional accessory. If the air pump is not selected, this button

will not work)

Select screen button: click this button to return to the home page

Setting screen button: click this button to jump to the parameter setting

screen

Screen 3 parameter setting

Broadcasting frequency: set the working frequency of the frequency

converter

Turntable frequency: set the working frequency of the filling turntable

inverter

Counting switch button: This button controls the on and off of the

counting of the pouch, this switch must be kept on all the time

Zero reset switch button: this button controls whether the "clear

output" button in the operation screen is enabled

Select screen button: click this button to return to the home page

Operation screen button: click this button to return to the operation

screen

4.2.2 Daily boot operation

The daily boot operation should follow the following steps:

a) Safety inspection: confirm that the machine has been routinely

maintained as required, all parts on the machine have been installed in

place, and no extra items are left in the machine;

b) Confirm that the powder and capsules to be filled have been

added to the hopper;

c) Confirm that the capsule blanking control switch is off;

d) Pull the main power switch to "ON";

e) Put the capsule plate on the turntable of the seeding station;

f) Click the "jog" button on the touch screen operation screen to fill

the tube with capsules;

g) Turn on the capsule blanking control switch;

h) Click the "jog" button on the touch screen operation interface

once to drop the capsule into the capsule comb;

i) Confirm that the parameter settings are correct;

j) Click the "Vacuum Pump On" button on the touch screen

operation screen;

k) If an air pump is selected, you need to click the "Pump On"

button on the touch screen operation screen. If it is not selected, please

confirm whether the air source is correctly connected;

l) Click on the "Open the pouch" button on the touch screen

operation screen;

m) After the encapsulation is completed, manually rotate the

capsule plate 2 times to ensure that all the capsules have been separated;

take out the capsule plate and put the lower mold of the capsule plate into

the filling station;

n) Click the "fill open" button on the touch screen operation screen;

o) After filling, take out the lower plate of the capsule plate;

p) Put the upper and lower molds of the capsule plate into the

locking position;

q) Press the button on the front of the machine to lock the capsule,

and then manually push the capsule tray to complete the capsule out;

r) The powder and capsule hoppers should be checked frequently

during the operation of the machine, and the materials should be added in

time;

s) When you need to stop, press the "Stop" button, and the machine

will stop running.

Chapter 5 Mold Replacement

When changing the specifications of the capsule, the thimble plate,

the capsule plate, the capsule plate, the capsule comb, the capsule feeding

fork, the rod and other molds, and the appropriate adjustment of the

machine. If you feel that there is an abnormality, you can no longer

continue to run, you need to conduct a more detailed inspection of the

replaced part and eliminate the fault.

Pin disc Capsule feeding plate

Disc plate Capsule comb

Capsule feeding fork Glue stick

5.1 Unloading the mold

、

Use an 8# Allen key to loosen the 2 M6 screws on the disc plate and

then remove the disc plate.

b、Loosen the 2 M6 screws on the capsule comb with an 8# Allen key

and then remove the capsule comb.

c、In jog state, stop the capsule feeding fork at the front dead center,

loosen the 2 M6 screws on the capsule feeding fork with an 8# Allen

wrench, and then remove the capsule feeding fork.

d、Use a 24# open wrench to loosen the M16 round head nut in the nail

plate and remove the thimble plate.

5.2 Install and debug mold

A. Install the capsule comb: there are 2 positioning holes at the back of

the capsule comb, just align the cylinder and tighten the M6 screws.

B. Positioning the capsule plate: The capsule plate is placed on the

turntable when the movable seat is in the bottom dead center state, and

the two rods are inserted into the left and right slots of the capsule comb

respectively to align into the holes of the capsule plate and be able to

rotate easily. Tighten the M6 screws of the positioning block.

C. Install the sac plate: There are 2 positioning holes at the back of the

sac plate, just align the cylinder and tighten the M6 screws.

D. Install the bag-feeding fork: first tighten the M6 screw that is

connected to it slightly, use the jog state to slowly move the capsule

feeding fork to the front dead point, and adjust it until the edge of the bag

press head is exactly pressed at half of the total length of the capsule.

Tighten the M6 screws.

Chapter 6 Common Faults and Treatment of Equipment

The personnel operating the CGN208-D3 capsule filling

machine must carefully read this manual, and have undergone on-site

training, and be able to master and understand the basic structure

and performance of the equipment before starting operation. If you

encounter the following problems during operation, you can first

check and deal with them according to the following methods. When

you encounter difficulties in handling, please contact the supplier in

time so that the problem can be solved as soon as possible.

Table 1

Malfunction

Reason

Method of exclusion

The chance

of capsules

is not high

The capsule failed to

turn around

effectively

1. The bag holder

opens too late

2. Failed capsule

1. Adjust the relative position of

the capsule holder and the lower

capsule switch, so that each time

you open the next row of capsules

2. Exchange qualified mechanism

capsules

The capsule failed

to accurately fall

into the capsule

tray or flew out

after entering

、

The position of the

capsule plate and the

capsule comb are wrong

、

The capsule tray is

still working when

the capsule falls

、

Excessive vacuum

1. Use a glue stick to reposition

the capsule plate and the capsule

comb

2. Adjust the pawl mechanism so

that the capsule plate stops

rotating when the capsule plate is

at the fast bottom dead center

3. Adjust the vacuum relief valve

to reduce the vacuum

Uneven or

insufficient

filling

volume

The difference

between the

innermost and

outermost load of

a single row

The position of the

propeller is wrong

with the position of

the capsule disc hole

Remove the connecting pin of the

cylinder at the bottom of the

powder hopper and adjust the

nut to adjust the feeding port to

a lighter loading position

Insufficient or

excessive loading

The speed of the

propeller and the

turntable does not meet

the loading

requirements

The high speed of the propeller

will convey more powder, and

the slower will convey less.

High turntable speed means less

powder, slow speed means more

powder, adjust speed according

to actual situation

The relative speed

of the propeller and

the turntable is not

enough to reach the

limit.

1. The powder mesh is

too small

2. The powder is too

loose and naturally

fluffy after entering the

capsule to lose pressure

1. The powder is granulated to

make the mesh number reach

about 60-80 mesh

2. The powder pressing plate is

purchased separately to manually

press the powder and then add a

circle to achieve weight gain

Poor

appearance

of the

capsule after

locking the

capsule

Capsule failed to

lock

Air pressure is too low

Adjust the pressure regulating

valve to make the air pressure

reach between 0.4-0.5Mpa

After the capsule is

locked, there is a

concave

phenomenon

1. The air pressure is

too high

2. The air pressure of

the lock bag is too fast

1. Adjust the pressure regulating

valve to control the air pressure

between 0.4-0.5Mpa

2. Adjust the flow valve of the

lock capsule cylinder to make

the locking action stable

The capsule has a

peeling

phenomenon

Failed capsule

Exchange qualified capsules

Chapter 7 Equipment Cleaning Procedure

1 When the equipment is changed to production varieties or when the

machine is stored for a long time and is put into use again, the parts、

work surfaces and protective covers that are in direct contact with the

powder should be thoroughly cleaned and cleaned, including: powder

hopper, thimble plate, disc plate, capsule comb, capsule feeding fork,

etc.

2 Clean up the work surface and protective cover (including plexiglass

door, roof, etc.) before the end of each shift.

3 The parts above the countertop are only allowed to be wiped with a

fine cloth or absorbent cotton dipped in absolute alcohol.

4 When there are capsule fragments and residual powder in the capsule

tray, it will seriously affect the probability of capsule loading and must

be cleaned up in time.

5 The guard plate at the lower part of the machine should be opened

frequently to wipe off the oil on the transmission parts in order to

clearly observe the operation;

6 The filter of the vacuum system should be cleaned regularly. If you

find that the vacuum is not enough to open the capsule, you should

carefully check the vacuum line and clean up the clogged dirt. It is

generally cleaned up at least once every two months.

Note: The above are the general requirements of our company

for cleaning procedures and cleaning agents. Customers should

formulate more detailed cleaning regulations based on their own

usage, usage requirements and local laws and regulations.

Chapter 8 Equipment Maintenance and Lubrication Rules

8.1 Lubrication of the machine

In order to ensure the normal operation of the equipment, regularly

lubricate the mutually moving parts, bearings, gears, etc., and the

disassembly and maintenance of the turntable and transmission

mechanism must be carried out under the guidance of specialized

technicians.

1. For safe production, always check whether the ground wire is

connected to the designated location of the grounding sign

2. Add enough (15-20#) oil to the reducer and each cam box, the

highest surface of the cam must be immersed in the oil surface, and

each rolling bearing is filled with grease at least once a year

3. Keep the oil level in the oil cup of the lubricator

4. Wipe the machine frequently to keep the machine clean; it is

recommended to stop the machine every three months, check and

repair the parts of the machine, and blow off the dust from the

electrical parts

5. If this equipment is not in use temporarily, all rust-prone parts

should be rubbed with anti-rust oil including the capsule plate;

Note: The above is our company's general requirements for

lubrication procedures and lubricants. Customers should formulate

more detailed lubrication regulations according to their own usage,

usage requirements and local laws and regulations.

Table 2

Name

Standard

Lubrication part

46#Machinery oil

GB443-89

Linear bearings, guide rods

2#Lithium Grease

GB7324-87

Roller bearings, gears

15-20#Machinery oil

GB443-89

Reducer and each cam box

8.2 Machine maintenance

Usually after each working day is completed, the work surface and

mold holes should be cleaned to prevent powder from remaining in the

surface and mold holes to avoid corrosion to the above parts; before each

shift, jog to check whether the movement cycle of each component is

coordinated; If the machine is stopped for a period of time, a little

lubricating oil should be added to the transmission parts for protection;

whether various fasteners are loosened regularly every week, especially

the connection parts with vibration, tighten them.

Note: The above are the general requirements of our

company for lubrication and maintenance procedures. Customers

should formulate more detailed cleaning regulations according to

their own usage, usage requirements and local laws and regulations.

Chapter 9 Random Tools of Equipment

9.1 Random tools (should be subject to the packing list)

1. One adjustable wrench

2. Open wrench 12/14 17/19 22/24

3. One set of hexagon wrench

4. Screwdriver 6X75 cross one each

5. One oil can

6. Electric control box door key

9.2 Random spare parts

The random spare parts are shown in Table 3

(listed in the table are for reference only, and the packing list shall prevail).

Table 3 Random spare parts

Name

Code/Specification

Qty

Remark

Mould

According to user

requirements

1 set

See mold list for

details

Discharge pad

CGN208D-04-007

1 pc

spare parts

Vacuum pad

CGN208D-03-006

1 pc

spare parts

Filter bag

1 pc

spare parts

Attached Drawing

Dimensions

1567.4

1403.0

554.3

1139.7

690.0

548.5

465.8

Electric control system